Heat Shrink Tube Insulated Copper Busbar

√  High-quality copper with heat shrink tubing insulation

√  Typically 2:1 or 3:1, depending on requirements

√  Cross-linked polyolefin or other specialized materials

√  Varies based on insulation material and thickness

Leading Heat Shrink Tube Insulated Copper Busbar Manufacturer

As a leading manufacturer of Heat Shrink Tube Insulated Copper Busbars, we specialize in producing high-quality, reliable solutions for efficient power distribution and electrical insulation. Our busbars are designed to meet the rigorous demands of modern electrical systems, offering superior conductivity, robust insulation, and enhanced durability.

Production process:

1. Raw material processing: Screening copper rows and insulating materials, cutting and cleaning the surface (removing oil, burrs).

2. Composite process:

• By irradiation cross-linking or chemical cross-linking technology, the polyolefin material is laminated with the copper rows to control the uniformity of the layer thickness.
• Curing treatment to enhance the bonding strength.

3. Heat shrink molding: Heating to 120℃~140℃, using oven or hot air gun for uniform shrinkage, to avoid air bubbles or localized overheating.

4. Post-treatment and inspection: After cooling, remove the excess sleeve, check the surface flatness, insulation properties (such as voltage resistance test).

Product advantages:

• Excellent electrical performance:  High dielectric strength (≥25kV/mm), reduce the risk of interphase flashover, temperature rise is 15~20K lower than bare copper, can reduce the choice of copper specifications.
• Mechanical and weather resistance: Tensile strength ≥8MPa, elongation at break ≥300%, chemical resistance and UV aging.
• Convenient installation: Support stove, heat gun and other heating methods, adapt to mass production and on-site construction.
• Environmental safety: Halogen-free flame retardant materials to reduce fire toxicity, in line with international environmental standards.
• Economy: Reduce the volume of equipment, extend the life of busbar, reduce maintenance costs.

Applications:

1. Power system:

• Insulation protection of 10kV~35kV substations, distribution cabinets, bus ducts.
• Insulation enhancement of ultra-high voltage transmission lines (e.g. State Grid project).

2. new energy facilities: Wind farms, photovoltaic power station converging busbar and inverter connection.

3. rail transportation: Insulation of busbar of power supply system of subway and high-speed railway.

4. industrial equipment: Busbar protection of large motors, UPS power supply, high and low voltage switchgear.

5. construction field: The safety insulation of the power system of ultra-high-rise buildings.

Contact Us:
Heat-shrinkable tube insulated copper busbar with its high performance, easy to install and wide adaptability, become the key material for modern power equipment upgrade. Partner with us for top-quality Heat Shrink Tube Insulated Copper Busbars that meet your precise specifications. Contact us today to discuss your project requirements and discover how our solutions can enhance the performance and reliability of your electrical systems.