PVC-dyppeisoleret batteriskinnestik

√  PVC dypning giver fremragende isolering.

√  Forhindrer elektriske kortslutninger og reducerer risikoen for skader.

√  Kobber af høj kvalitet sikrer effektiv kraftoverførsel.

√  Designet til ensartet, langvarig drift i batteri.

Førende PVC-dypningsisoleret batteriskinneforbindelsesproducent

Som en førende producent af PVC-dyppeisolerede batteriskinneforbindelser leverer vi løsninger af høj kvalitet, der er skræddersyet til overlegen elektrisk ledningsevne, øget sikkerhed og pålidelig ydeevne i forskellige batteriapplikationer. Vores stik er fremstillet ved hjælp af premium kobber og robust PVC-isolering, hvilket sikrer langvarig holdbarhed og effektiv strømfordeling.

Production process:

1. Pre-treatment: Copper rows are acid washed and alkaline washed to remove oil and oxidized layer to ensure a clean surface.
2. Heating: Preheat the copper rows to 180℃-250℃, so that the PVC powder adheres evenly.
3. Plastic dipping: Copper row immersed in PVC sol fluidized bed, control the thickness of insulation layer by dipping several times (usually 2-3 times).
4. Curing: Curing: Plasticize in hot air circulating furnace at 160℃-200℃ to form a dense insulating layer.
5. Post-treatment: After cooling and shaping, the excess insulation layer is removed and the electrical properties are tested.

PVC-dyppeisoleret batteriskinnekonnektordesign:

1.Shaped integrated structure:

• Characteristics: Adopting the overall bending or stamping process, the main body of the connecting bridge and the bending part (e.g., Z-shaped, L-shaped) are integrated and molded, avoiding the redundancy of sub-parts caused by traditional welding or splicing. For example, fastening planes, extension arms and other structures are formed by bending copper strips, which are directly embedded inside the battery pack, reducing the assembly process.
• Advantages: Reduced processing costs improved mechanical strength (increased vibration resistance), suitable for complex spatial layouts

2. Modular splicing design:

• Features: Tabs and grooves or lug guiding pins on both sides of the connector support splicing and expansion of multiple connectors to adapt to different current capacity requirements. For example, energy storage system bus ducts can be flexibly expanded through modular splicing.
• Advantage: Enhance system integration and reduce customization costs, while ensuring stability after splicing through standardized interfaces.

PVC-dyppeisoleret batteriskinnestik Isoleringstype:

Standard PVC-isoleret
Almindelige samleskinner med grundlæggende PVC-isolering til typiske anvendelser.
Højtemperatur PVC-isoleret
Har PVC-isolering vurderet til højere temperaturer, velegnet til krævende miljøer.
Kemikalie-resistent PVC-isoleret
Udstyret med en PVC-belægning, der modstår eksponering for specifikke kemikalier, ideel til barske industrielle forhold.

PVC-dyppeisoleret batteriskinneforbindelsestype:

1.Plug-in design

Characteristics: Plug and socket mating structure, easy plugging and unplugging and low contact resistance (usually ≤ 0.5mΩ). For example, the precision mating design of plug base and socket base is suitable for high-frequency maintenance scenarios .
Advantage: Quick installation and high compatibility, especially suitable for portable equipment or dynamic connection needs.

2.Bolt-on design

Features: High current-carrying (200A-3000A) and vibration-resistant performance is achieved through bolts crimping the contact surface of copper rows, combined with localized openings in the insulation protection layer. For example, the power battery packs of new energy vehicles are fastened with bolts to ensure the stability of high current transmission.
Advantage: solid connection, high current impact resistance, suitable for industrial distribution cabinets and other high-reliability scenarios.

Anvendelse af PVC-dyppeisoleret batteriskinneforbindelse:

1. New Energy Vehicle: Power Battery Pack internal connection, motor busbar.
2. Energy storage system: lithium battery pack, UPS room for efficient energy transmission.
3. Industrial electrics: high and low voltage switchgear, transformer, rectifier connection.
4. Vedvarende energi: Photovoltaic Inverter, Wind Turbine Conductive Components.