{"id":96,"date":"2026-06-15T08:31:43","date_gmt":"2026-06-15T08:31:43","guid":{"rendered":"https:\/\/busbarmanufacturer.com\/?post_type=product&p=96"},"modified":"2026-06-23T02:33:48","modified_gmt":"2026-06-23T02:33:48","slug":"copper-battery-bus-bar-for-new-energy-vehicles","status":"publish","type":"product","link":"https:\/\/busbarmanufacturer.com\/de\/product\/copper-battery-bus-bar-for-new-energy-vehicles\/","title":{"rendered":"Kupfer-Batteriesammelschiene f\u00fcr Fahrzeuge mit alternativen Antrieben"},"content":{"rendered":"

Als zentrales leitf\u00e4higes Element des Batteriesystems besteht die Kupfer-Batteriesammelschiene aus hochreinem Kupfer der Sorte C11000\/C10100 (Kupfergehalt \u2265 99,91 TP3T) und bildet durch Pr\u00e4zisionsbearbeitung einen Kanal mit geringem Widerstand. Ihre Leitf\u00e4higkeit entspricht der Norm GB\/T 5581.1: im harten Zustand (TMY) betr\u00e4gt die Leitf\u00e4higkeit \u2265 971 TP3T IACS, im weichen Zustand (TMR) bis zu 100% IACS, wodurch der Spannungsabfall effektiv auf 0,01724\u20130,01777 \u03a9\u00b7mm\u00b2\/m begrenzt wird und sie f\u00fcr einen breiten Bereich von Strombelastungen von 30\u20132000 A geeignet ist.<\/p>\n

<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Art des Artikels:<\/th>\nKupfer-Batteriesammelschiene<\/th>\n<\/tr>\n<\/thead>\n
Materialbasis:<\/td>\nKupfer (C11000 oder C10100)<\/td>\n<\/tr>\n
Typ:<\/td>\nKupferfolien-Steckverbinder<\/td>\n<\/tr>\n
Verwendung:<\/td>\nStecker f\u00fcr Autobatterie<\/td>\n<\/tr>\n
Anwendung:<\/td>\nBatterieanschluss, Elektroger\u00e4t<\/td>\n<\/tr>\n
L\u00e4nge:<\/td>\nIndividuell anpassbar, in der Regel bis zu 6 Meter<\/td>\n<\/tr>\n
Schichtdicke:<\/td>\n3\u20135 \u03bcm<\/td>\n<\/tr>\n
Isolierung:<\/td>\nPE-Schrumpfschl\u00e4uche und PVC-Tauchbeschichtung<\/td>\n<\/tr>\n
Verarbeitungsdienst:<\/td>\nBiegen, Schwei\u00dfen, Abwickeln, Schneiden und Stanzen<\/td>\n<\/tr>\n
Nennstrom<\/td>\n30-40% (je nach Legierung und H\u00e4rtegrad)<\/td>\n<\/tr>\n
H\u00e4rte:<\/td>\n40\u201380 HV (Vickers-H\u00e4rte)<\/td>\n<\/tr>\n
Nennstrom:<\/td>\n100\u20132000 A<\/td>\n<\/tr>\n
Besonderheit:<\/td>\nFlexibel<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n

F\u00fchrender Hersteller von Kupfersammelschienen f\u00fcr Batterien<\/h2>\n<\/div>\n
\n

Konstruktionsauslegung und Verarbeitungstechnologie von Kupfer-Batteriesammelschienen<\/h3>\n

1. Diversifizierte Struktur<\/strong><\/p>\n

    \n
  • Ein-Sammelschienen-Konstruktion: vereinfacht den Installationsprozess, geeignet f\u00fcr Standard-Batteriemodule.<\/li>\n
  • Parallelstruktur mit mehreren Bussen: Redundante Auslegung durch Vergr\u00f6\u00dferung des stromf\u00fchrenden Querschnitts (max. 100 mm breit \u00d7 10 mm dick), Erh\u00f6hung der Strombelastbarkeit um 40%.<\/li>\n<\/ul>\n

    2. Oberfl\u00e4chenbehandlungstechnik<\/strong><\/p>\n

      \n
    • Grundschutz: 3\u20135 \u03bcm Zinnbeschichtung (gem\u00e4\u00df EN 13601 CW004A)<\/li>\n
    • \u00a0Sonderbehandlung: wahlweise Versilberung (Kontaktwiderstand um 15% reduziert) oder Vernickelung (Salzspr\u00fchbest\u00e4ndigkeit \u2265 500 h)<\/li>\n
    • Isolationsl\u00f6sung: doppelter Verbundschutz (w\u00e4rmeschrumpfbarer PE-Schlauch + PVC-Tauchverguss), Temperaturbest\u00e4ndigkeit -40 \u2103 bis 125 \u2103<\/li>\n<\/ul>\n

      Technische Anwendung und Leistungsmerkmale von Kupfer-Batteriesammelschienen<\/h3>\n

      1. Anpassungsf\u00e4higkeit der Branche<\/strong><\/p>\n

        \n
      • Fahrzeuge mit alternativen Antrieben: Erf\u00fcllen die Anforderungen der Norm ISO 26262 an die funktionale Sicherheit und sind f\u00fcr 400-V-Hochspannungs-Batteriesysteme geeignet.<\/li>\n
      • Energiespeichersystem: UL1973-zertifiziert, individuelle Anpassung der Spezifikationen f\u00fcr eine L\u00e4nge von 6 Metern m\u00f6glich.<\/li>\n
      • Industrie: Nutzt das Diffusionsschwei\u00dfverfahren (Seite 1) und erm\u00f6glicht eine flexible Biegung um 180\u00b0.<\/li>\n<\/ul>\n

        2. Qualit\u00e4tssicherungssystem<\/strong><\/p>\n

        ISO 9001-zertifizierte digitale Produktionslinie, ausgestattet mit:<\/p>\n

          \n
        • Dreidimensionales Laserschneiden (Genauigkeit \u00b10,1 mm)<\/li>\n
        • Intelligentes Biegesystem (Winkeltoleranz \u2264 0,5\u00b0)<\/li>\n
        • Online-Widerstandsmessung (Genauigkeit \u00b11%)<\/li>\n<\/ul>\n

          Technische Analyse der Kupfer-Batteriesammelschiene<\/h3>\n<\/div>\n
          \n\n\n\n\n\n\n\n\n
          Leistung<\/th>\nHerk\u00f6mmliche L\u00f6sung<\/th>\nNeue L\u00f6sung<\/th>\nVerbesserung<\/th>\n<\/tr>\n<\/thead>\n
          Leitf\u00e4higkeitseffizienz<\/td>\n95% IACS<\/td>\n97-100% IAC<\/td>\n\u21912-5%<\/td>\n<\/tr>\n
          Temperaturanstiegsregelung<\/td>\n\u0394T \u2265 30 \u00b0C (200 A)<\/td>\n\u0394T \u2264 15 \u00b0C<\/td>\n\u219350%<\/td>\n<\/tr>\n
          Korrosionsbest\u00e4ndigkeit<\/td>\nSalt Mist 96h<\/td>\nSalt Mist 500h<\/td>\n\u2191420%<\/td>\n<\/tr>\n
          Flexibilit\u00e4t bei der Verarbeitung<\/td>\nFestgelegte Spezifikationen<\/td>\nJeder Schnitt innerhalb von 6 Metern<\/td>\n\u2013<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
          \"Kupfer-Batteriesammelschiene\"<\/span><\/div>\n
          \n

          Einsatz von Kupfersammelschienen f\u00fcr Batterien<\/h3>\n

          1. Fahrzeug mit alternativem Antrieb
          \nPassendes Flachbatterie-\/Zylinderbatteriemodul, das einen extrem niedrigen Innenwiderstand von 0,15 m\u03a9 innerhalb des Akkupacks erm\u00f6glicht.<\/p>\n

          2. Smart Grid
          \nWird in Energiespeicher-Wechselrichtern (PCS) eingesetzt, um die Systemverluste um \u22653% zu reduzieren.<\/p>\n

          3. Stromversorgung mit hoher Leistungsdichte
          \nDie Stromschiene der Stromversorgung eines KI-Rechenzentrums unterst\u00fctzt eine Stromdichte von 140 A\/mm\u00b2.<\/p>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

          Isolierter Kupfer-Batteriesammelschienenverbinder f\u00fcr EV-Batteriepacks, Energiespeichersysteme und die industrielle Stromverteilung, mit individuellen Biege-, Schneide-, Stanz- und Isolierungsoptionen f\u00fcr OEM-\/ODM-Projekte.<\/p>\n

          \u221a Einfach zu installieren und in Batteriesysteme zu integrieren<\/p>\n

          \u221a Stabil und robust, widerstandsf\u00e4hig gegen\u00fcber mechanischer Beanspruchung.<\/p>\n

          \u221a Minimiert Energieverluste und W\u00e4rmeentwicklung.<\/p>\n

          \u221a Oxidationsbest\u00e4ndig, was eine lange Lebensdauer gew\u00e4hrleistet<\/p>\n

          \u221a Eine gute W\u00e4rmeleitf\u00e4higkeit tr\u00e4gt zu einer effektiven W\u00e4rmeableitung bei.<\/p>","protected":false},"featured_media":97,"template":"","meta":{"_gspb_post_css":""},"product_brand":[],"product_cat":[293],"product_tag":[97,44,98],"class_list":["post-96","product","type-product","status-publish","has-post-thumbnail","product_cat-battery-busbar","product_tag-copper-battery-busbar","product_tag-ev-battery-connector","product_tag-insulated-busbar-connector","first","instock","shipping-taxable","product-type-simple"],"yoast_head":"\nCopper Battery Bus Bar For New Energy Vehicles - Busbar Manufacturer<\/title>\n<meta name=\"description\" content=\"Custom insulated copper battery busbar connector for EV, energy storage and power distribution systems, supporting OEM designs, bending, cutting and punching.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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