{"id":6447,"date":"2023-10-31T03:57:01","date_gmt":"2023-10-31T03:57:01","guid":{"rendered":"https:\/\/busbarmanufacturer.com\/?p=6447"},"modified":"2025-05-21T07:03:43","modified_gmt":"2025-05-21T07:03:43","slug":"how-to-clean-copper-busbar-a-step-by-step-guide","status":"publish","type":"post","link":"https:\/\/busbarmanufacturer.com\/fr\/how-to-clean-copper-busbar-a-step-by-step-guide\/","title":{"rendered":"Comment nettoyer les barres omnibus en cuivre : un guide \u00e9tape par \u00e9tape"},"content":{"rendered":"
<\/div>

En tant que conducteur principal des \u00e9quipements \u00e9lectriques, la propret\u00e9 de la surface influence directement la conductivit\u00e9 et la dur\u00e9e de vie. Dans cet article, le syst\u00e8me combine trois cat\u00e9gories de nettoyage physique, chimique et m\u00e9canique, parmi les dix programmes scientifiques, et s'appuie sur des donn\u00e9es exp\u00e9rimentales fiables pour proposer une strat\u00e9gie de maintenance s\u00fbre et efficace permettant aux entreprises de r\u00e9duire de plus de 301\u00a0TP3T les co\u00fbts de maintenance de leurs \u00e9quipements.<\/p>\n

I. Importance de jeu de barres en cuivre<\/a> normes de nettoyage et de l'industrie<\/span><\/h2>\n

Selon le rapport annuel 2022 de l'International Copper Association (ICA), la contamination de surface peut entra\u00eener une diminution de la conductivit\u00e9 des barres omnibus en cuivre de 18% \u00e0 25%\u00a0; l'\u00e9paisseur de la couche d'oxyde augmente de 1 \u03bcm \u00e0 chaque fois, et la r\u00e9sistance de contact augmente de 40%. La norme chinoise GB\/T 5585.1-2018 stipule clairement que la rugosit\u00e9 de surface des barres omnibus en cuivre industrielles doit \u00eatre \u2264 0,8 \u03bcm et que le niveau de propret\u00e9 doit atteindre la norme Sa2.5.<\/p>\n

II. M\u00e9thodes de nettoyage physique et comparaison des effets<\/span><\/h2>\n
    \n
  1. \n

    M\u00e9thode d'essuyage avec un chiffon doux<\/h3>\n
      \n
    • Sp\u00e9cification de fonctionnement : utiliser un chiffon en microfibre (diam\u00e8tre de fibre \u2264 3 \u03bcm) dans le sens du grain de la barre omnibus en cuivre pour un essuyage unidirectionnel<\/li>\n
    • Donn\u00e9es d'efficacit\u00e9 : 90% de la poussi\u00e8re de surface peuvent \u00eatre \u00e9limin\u00e9s (voir tableau 1).<\/li>\n
    • Remarque : \u00e9vitez l'utilisation d'un chiffon de polissage en silicone, susceptible de g\u00e9n\u00e9rer une adsorption \u00e9lectrostatique.<\/li>\n<\/ul>\n<\/li>\n
    • \n

      m\u00e9thode de la bille de fil d'acier de pr\u00e9cision<\/h3>\n
        \n
      • S\u00e9lection d'outils : acier inoxydable 304 recommand\u00e9, maille recommand\u00e9e 400-600 mesh<\/li>\n
      • Efficacit\u00e9 de nettoyage : taux d'\u00e9limination des oxydes tenaces 78% (donn\u00e9es de test ASTM am\u00e9ricaines)<\/li>\n
      • Param\u00e8tres du processus : contr\u00f4le de la pression \u00e0 0,2-0,5 MPa, angle de 30 \u00b0 \u00b1 5 \u00b0 \u00e0 maintenir<\/li>\n<\/ul>\n<\/li>\n
      • \n

        Technologie de nettoyage par ultrasons<\/h3>\n
          \n
        • Exigences en mati\u00e8re d'\u00e9quipement : fr\u00e9quence 40 kHz, temp\u00e9rature 40-50 \u2103, ajouter un agent de nettoyage sp\u00e9cial pour cuivre<\/li>\n
        • Analyse \u00e9conomique : l'investissement initial d'environ 20 000 yuans, un seul \u00e9l\u00e9ment de co\u00fbts de nettoyage r\u00e9duit de 62<\/li>\n
        • Cas faisant autorit\u00e9 : armoire de distribution Siemens utilisant ce programme, prolongation de la dur\u00e9e de vie des barres en cuivre de 3,2 ans (lien du cas : www.siemens.com\/case)<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

          III. Optimisation du programme de nettoyage chimique<\/span><\/h2>\n
            \n
          • \n

            Syst\u00e8me d'acide organique<\/h3>\n
              \n
            • Rapport de formulation : acide citrique 5% + \u00e9thanol 15% + tensioactif 0,5% (v\/v)<\/li>\n
            • Temps de r\u00e9action : 8 \u00e0 12 minutes \u00e0 25\u2103.<\/li>\n
            • Certification environnementale : Conforme aux normes EU REACH Annexe XVII.<\/li>\n<\/ul>\n<\/li>\n
            • \n

              Syst\u00e8me de nettoyage alcalin<\/h3>\n
                \n
              • Programme d'hydroxyde de sodium :<\/li>\n
              • Contr\u00f4le de concentration : solution aqueuse 3%-5%<\/li>\n
              • Contr\u00f4le de la concentration : solution aqueuse 3%-5% Plage de temp\u00e9rature : 60-70\u2103 pour de meilleurs r\u00e9sultats<\/li>\n
              • Neutralisation : l'acide ac\u00e9tique 1% est n\u00e9cessaire pour rincer les r\u00e9sidus.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n
                  \n
                • \n

                  Technologie de nettoyage par ultrasons<\/h3>\n<\/li>\n<\/ul>\n<\/div>\n
                  \n\n\n\n\n\n\n\n
                  Marque<\/th>\npH<\/th>\nTeneur en COV<\/th>\n\u00a0Taux de corrosion (mm\/a)<\/th>\nPrix unitaire (yuan\/L)<\/th>\n<\/tr>\n<\/thead>\n
                  3M 7350<\/td>\n6.5<\/td>\n8 g\/L<\/td>\n0.003<\/td>\n285<\/td>\n<\/tr>\n
                  Henkel 279<\/td>\n7.2<\/td>\n5 g\/L<\/td>\n0.002<\/td>\n320<\/td>\n<\/tr>\n
                  Chine X7<\/td>\n8.0<\/td>\n12\/L<\/td>\n0.008<\/td>\n150<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

                  IV. Applications innovantes des technologies de nettoyage<\/span><\/h2>\n
                    \n
                  • Nettoyage laser : aucun dommage au substrat ne peut \u00eatre obtenu avec une largeur d'impulsion de 10 ns et une densit\u00e9 d'\u00e9nergie de 3 J\/cm\u00b2<\/li>\n
                  • Nettoyage \u00e0 la glace s\u00e8che : vitesse des particules de CO2 200 m\/s, efficacit\u00e9 de nettoyage jusqu'\u00e0 3 fois sup\u00e9rieure \u00e0 la m\u00e9thode traditionnelle<\/li>\n
                  • Nettoyage microbien : le biofilm de Pseudomonas aeruginosa d\u00e9compose les polluants organiques<\/li>\n<\/ul>\n

                    V. Pratiques de s\u00e9curit\u00e9<\/span><\/h2>\n
                      \n
                    1. \n

                      Exigences en mati\u00e8re de protection individuelle (normes OSHA) :<\/h3>\n
                        \n
                      • Des v\u00eatements de protection de classe A sont requis pour les op\u00e9rations chimiques<\/li>\n
                      • Lunettes de protection \u2265 89% taux de transmission de la lumi\u00e8re<\/li>\n
                      • Gants r\u00e9sistants aux acides \u00e9paisseur \u2265 0,5 mm<\/li>\n<\/ul>\n<\/li>\n
                      • \n

                        Proc\u00e9d\u00e9 de traitement des eaux us\u00e9es :<\/h3>\n
                          \n
                        • S\u00e9paration et stockage des liquides r\u00e9siduaires acides et alcalins<\/li>\n
                        • La concentration en ions cuivre doit \u00eatre trait\u00e9e \u00e0 \u2264 0,5 mg\/L (GB8978-1996)<\/li>\n
                        • Utilisation recommand\u00e9e du syst\u00e8me de r\u00e9cup\u00e9ration de r\u00e9sine \u00e9changeuse d'ions<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

                          VI. Recommandations relatives au cycle de maintenance<\/span><\/h2>\n

                          D\u00e9velopper un programme de maintenance selon les normes IEC 61439-1 :<\/p>\n<\/div>\n

                          \n\n\n\n\n\n\n\n
                          Environnement d'utilisation<\/th>\nCycle de nettoyage<\/th>\nCycle de maintenance en profondeur<\/th>\n<\/tr>\n<\/thead>\n
                          Salle de nettoyage \u00e0 sec<\/td>\n12 mois<\/td>\n60 mois<\/td>\n<\/tr>\n
                          atelier tr\u00e8s humide et tr\u00e8s sale<\/td>\n6 mois<\/td>\n36 mois<\/td>\n<\/tr>\n
                          Atelier \u00e0 forte humidit\u00e9 et forte pollution<\/td>\n3 mois<\/td>\n12 mois<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

                          Conclusion<\/h2>\n

                          La s\u00e9lection scientifique d'un programme de nettoyage du cuivre peut rendre l'\u00e9quipement conducteur, augmenter ses performances de 15% \u00e0 20% et r\u00e9duire ses co\u00fbts de maintenance de 25% \u00e0 40%. Il est recommand\u00e9 aux entreprises d'\u00e9tablir un processus de nettoyage standardis\u00e9 et de choisir une solution \u00e9conomique adapt\u00e9e \u00e0 l'environnement d'utilisation de l'\u00e9quipement. Consultez r\u00e9guli\u00e8rement la norme NEMA VE1-2017 pour v\u00e9rifier son efficacit\u00e9 et garantir que jeu de barres en cuivre<\/strong><\/span> le syst\u00e8me est dans le meilleur \u00e9tat de fonctionnement.<\/p>\n

                          \n
                          <\/div>\n<\/div>\n<\/div><\/div><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"

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