Batang Bus Tembaga Berlapis Perak

√  Pelapisan perak secara signifikan meningkatkan konduktivitas tembaga

√  Daya tahan yang sangat baik terhadap oksidasi dan lingkungan yang keras.

√  Pembuangan panas yang efisien untuk mencegah panas berlebih.

√  Kuat dan kokoh, tahan terhadap tekanan dan keausan fisik.

√  Sambungan listrik yang andal dengan resistansi yang berkurang.

Produsen Batang Bus Tembaga Berlapis Perak Terkemuka

Kami mengkhususkan diri dalam pembuatan busbar tembaga berlapis perak berkualitas tinggi yang dirancang khusus untuk memenuhi persyaratan yang ketat dari berbagai industri. Busbar tembaga berlapis perak kami dirancang untuk konduktivitas, keandalan, dan daya tahan yang luar biasa. Dengan rekayasa presisi dan teknologi pelapisan perak yang canggih, busbar kami menawarkan kinerja listrik yang unggul, memastikan kehilangan energi minimal dan transmisi daya yang efisien.

1. conductor material:
- Copper purity ≥ 99.95% (e.g. T2 copper or high purity oxygen-free copper), surface silver plating layer thickness is usually 1-5μm.- Conductivity ≥ 97.6% IACS (International Annealed Copper Standard), better than ordinary copper busbar.

2. Electrical performance:
- Carrying capacity increased by more than 30% (due to the silver layer to reduce the contact resistance).- Temperature rise limit: Silver-plated busbar allows temperature rise up to 70K (bare copper is 60K), suitable for high load scenarios.

3. Physical properties:
- Tensile strength ≥15%, can withstand high-frequency vibration and mechanical shock.- Corrosion resistance: passed 1800 hours of salt spray test, suitable for humid, chemical, and other harsh environments.

4. Dimensional specifications:
- Common thickness 1.5-25mm, width 10-250mm, support customized shaped rows (such as C-type female rows).

Silver plated copper bus bar Production process:

1. Raw material processing:

• Copper rods are processed into copper strips by the top-induction method or cold-rolling process, and the surface is milled to remove the oxidized layer.

2. Pre-plating treatment:

•  Alkaline etching: 50-80 ℃ sodium hydroxide solution to clean the oil.
• Acid cleaning activation: dilute sulfuric acid to remove oxides and enhance the adhesion of the plating layer.

3. Silver plating process:

• Pre-silver plating: current density 1-3A/dm², energized for 5-10 seconds to form the bottom layer.
• Main silver plating: current density 0.5-3A/dm², temperature 15-35 ℃, plating 1.5-2.5 hours, and the thickness of the silver layer is uniform.

4. Post-treatment:

• Dip anti-silver discoloration agent (such as benzotriazole) to prevent sulfidation and oxidation.
• Laser marking, automatic inspection, and packaging.

Fitur batang bus tembaga berlapis perak:

1. High conductivity: the conductivity of silver (6.3×10⁷ S/m) is higher than that of copper (5.96×10⁷ S/m), which reduces transmission losses.
2. Oxidation resistance: silver layer isolates copper from oxygen, avoiding the generation of copper oxide and keeping low contact resistance.
3. High-frequency adaptability: under skin effect, the silver layer improves the stability of high-frequency signal transmission, suitable for 5G, data center and other scenarios.
4. High Temperature Resistance: Support -65℃ to 250℃ working temperature, short time resistance 300℃, better than tinned copper row.
5. Environmentally friendly: Halogen-free materials, no release of toxic gases in case of fire, passes UL94 flame retardant standard.

Mengapa busbar berlapis perak?

Busbar sering kali dilapisi perak karena beberapa alasan:

• Reduced contact resistance: silver conductivity is better than copper and tin; silver plating reduces contact resistance by 30%, improving current-carrying capacity and energy efficiency.
• Resistance to corrosion and oxidation: Silver is less susceptible to corrosion in humid, sulfur/chlorine environments, avoiding performance degradation caused by oxidation of the copper substrate.
• Optimization of high-frequency performance: high-frequency current is concentrated on the surface of the conductor (skin effect), and the silver layer reduces signal attenuation and ensures communication quality.
• Extended service life: the silver plating layer is wear-resistant, suitable for frequent plugging and unplugging scenarios (such as switchgear connectors), reducing maintenance costs.
• Temperature rise control: allows a higher temperature rise (70K vs. 60K for bare copper), adapting to the needs of high-current transmission.