Konektor Busbar Baterai Berisolasi Celup PVC

√  Pencelupan PVC memberikan isolasi yang sangat baik.

√  Mencegah hubungan arus pendek listrik dan mengurangi risiko kerusakan.

√  Tembaga berkualitas tinggi memastikan transmisi daya yang efisien.

√  Dirancang untuk pengoperasian baterai yang konsisten dan tahan lama.

Produsen Konektor Busbar Baterai Terisolasi Celup PVC Terkemuka

Sebagai produsen terkemuka Konektor Busbar Baterai Berisolasi Celup PVC, kami menyediakan solusi berkualitas tinggi yang dirancang khusus untuk konduktivitas listrik yang unggul, keamanan yang ditingkatkan, dan kinerja yang andal dalam berbagai aplikasi baterai. Konektor kami dibuat menggunakan tembaga premium dan insulasi PVC yang kuat, memastikan daya tahan yang tahan lama dan distribusi daya yang efisien.

Production process:

1. Pre-treatment: Copper rows are acid washed and alkaline washed to remove oil and oxidized layer to ensure a clean surface.
2. Heating: Preheat the copper rows to 180℃-250℃, so that the PVC powder adheres evenly.
3. Plastic dipping: Copper row immersed in PVC sol fluidized bed, control the thickness of insulation layer by dipping several times (usually 2-3 times).
4. Curing: Curing: Plasticize in hot air circulating furnace at 160℃-200℃ to form a dense insulating layer.
5. Post-treatment: After cooling and shaping, the excess insulation layer is removed and the electrical properties are tested.

Desain Konektor Busbar Baterai Berisolasi Celup PVC:

1.Shaped integrated structure:

• Characteristics: Adopting the overall bending or stamping process, the main body of the connecting bridge and the bending part (e.g., Z-shaped, L-shaped) are integrated and molded, avoiding the redundancy of sub-parts caused by traditional welding or splicing. For example, fastening planes, extension arms and other structures are formed by bending copper strips, which are directly embedded inside the battery pack, reducing the assembly process.
• Advantages: Reduced processing costs improved mechanical strength (increased vibration resistance), suitable for complex spatial layouts

2. Modular splicing design:

• Features: Tabs and grooves or lug guiding pins on both sides of the connector support splicing and expansion of multiple connectors to adapt to different current capacity requirements. For example, energy storage system bus ducts can be flexibly expanded through modular splicing.
• Advantage: Enhance system integration and reduce customization costs, while ensuring stability after splicing through standardized interfaces.

Konektor Busbar Baterai Berisolasi Celup PVC Jenis Isolasi:

Standar PVC Terisolasi
Busbar serba guna dengan insulasi PVC dasar untuk aplikasi umum.
Terisolasi PVC Suhu Tinggi
Dilengkapi isolasi PVC yang dinilai mampu bertahan pada suhu tinggi, cocok untuk lingkungan yang menuntut.
Terisolasi PVC Tahan Kimia
Dilengkapi dengan lapisan PVC yang tahan terhadap paparan bahan kimia tertentu, ideal untuk kondisi industri yang keras.

Jenis Sambungan Konektor Busbar Baterai Berisolasi Celup PVC:

1.Plug-in design

Characteristics: Plug and socket mating structure, easy plugging and unplugging and low contact resistance (usually ≤ 0.5mΩ). For example, the precision mating design of plug base and socket base is suitable for high-frequency maintenance scenarios .
Advantage: Quick installation and high compatibility, especially suitable for portable equipment or dynamic connection needs.

2.Bolt-on design

Features: High current-carrying (200A-3000A) and vibration-resistant performance is achieved through bolts crimping the contact surface of copper rows, combined with localized openings in the insulation protection layer. For example, the power battery packs of new energy vehicles are fastened with bolts to ensure the stability of high current transmission.
Advantage: solid connection, high current impact resistance, suitable for industrial distribution cabinets and other high-reliability scenarios.

Aplikasi Konektor Busbar Baterai Berisolasi Celup PVC:

1. New Energy Vehicle: Power Battery Pack internal connection, motor busbar.
2. Sistem penyimpanan energi: lithium battery pack, UPS room for efficient energy transmission.
3. Industrial electrics: high and low voltage switchgear, transformer, rectifier connection.
4. Energi terbarukan: Photovoltaic Inverter, Wind Turbine Conductive Components.