PVC浸漬絶縁バッテリーバスバーコネクタ

√  PVCディッピングにより優れた断熱性を発揮します。

√  電気的なショートを防ぎ、損傷のリスクを軽減します。

√  高品質の銅が効率的な電力伝送を保証します。

√  バッテリーで安定した長時間動作を実現するように設計されています。

大手PVC浸漬絶縁バッテリーバスバーコネクタメーカー

PVC ディッピング絶縁バッテリー バスバー コネクタの大手メーカーとして、当社はさまざまなバッテリー アプリケーションで優れた電気伝導性、強化された安全性、信頼性の高いパフォーマンスを実現する高品質のソリューションを提供しています。当社のコネクタは高品質の銅と堅牢な PVC 絶縁材を使用して作られており、長期にわたる耐久性と効率的な電力分配を保証します。

Production process:

1. Pre-treatment: Copper rows are acid washed and alkaline washed to remove oil and oxidized layer to ensure a clean surface.
2. Heating: Preheat the copper rows to 180℃-250℃, so that the PVC powder adheres evenly.
3. Plastic dipping: Copper row immersed in PVC sol fluidized bed, control the thickness of insulation layer by dipping several times (usually 2-3 times).
4. Curing: Curing: Plasticize in hot air circulating furnace at 160℃-200℃ to form a dense insulating layer.
5. Post-treatment: After cooling and shaping, the excess insulation layer is removed and the electrical properties are tested.

PVC 浸漬絶縁バッテリーバスバーコネクタ設計:

1.Shaped integrated structure:

• Characteristics: Adopting the overall bending or stamping process, the main body of the connecting bridge and the bending part (e.g., Z-shaped, L-shaped) are integrated and molded, avoiding the redundancy of sub-parts caused by traditional welding or splicing. For example, fastening planes, extension arms and other structures are formed by bending copper strips, which are directly embedded inside the battery pack, reducing the assembly process.
• Advantages: Reduced processing costs improved mechanical strength (increased vibration resistance), suitable for complex spatial layouts

2. Modular splicing design:

• Features: Tabs and grooves or lug guiding pins on both sides of the connector support splicing and expansion of multiple connectors to adapt to different current capacity requirements. For example, energy storage system bus ducts can be flexibly expanded through modular splicing.
• Advantage: Enhance system integration and reduce customization costs, while ensuring stability after splicing through standardized interfaces.

PVC浸漬絶縁バッテリーバスバーコネクタ絶縁タイプ:

標準PVC絶縁
一般的な用途向けの基本的な PVC 絶縁材を備えた汎用バスバー。
高温PVC絶縁
高温に耐える PVC 断熱材を採用しており、厳しい環境にも適しています。
耐薬品性PVC絶縁
特定の化学物質への暴露に耐える PVC コーティングを装備しており、過酷な産業環境に最適です。

PVC浸漬絶縁バッテリーバスバーコネクタ接続タイプ:

1.Plug-in design

Characteristics: Plug and socket mating structure, easy plugging and unplugging and low contact resistance (usually ≤ 0.5mΩ). For example, the precision mating design of plug base and socket base is suitable for high-frequency maintenance scenarios .
Advantage: Quick installation and high compatibility, especially suitable for portable equipment or dynamic connection needs.

2.Bolt-on design

Features: High current-carrying (200A-3000A) and vibration-resistant performance is achieved through bolts crimping the contact surface of copper rows, combined with localized openings in the insulation protection layer. For example, the power battery packs of new energy vehicles are fastened with bolts to ensure the stability of high current transmission.
Advantage: solid connection, high current impact resistance, suitable for industrial distribution cabinets and other high-reliability scenarios.

PVC浸漬絶縁バッテリーバスバーコネクタ用途:

1. New Energy Vehicle: Power Battery Pack internal connection, motor busbar.
2. Energy storage system: lithium battery pack, UPS room for efficient energy transmission.
3. Industrial electrics: high and low voltage switchgear, transformer, rectifier connection.
4. 再生可能エネルギー: Photovoltaic Inverter, Wind Turbine Conductive Components.