48V LiFePO4 バッテリー用 OEM エネルギー ストレージ バッテリー アルミニウム バス バー

√  銅よりも軽量なので、設置が簡単になり、重量も軽減されます。

√  自然に腐食に耐性があり、さまざまな環境で耐久性を発揮します。

√  優れた放熱性により安全性とパフォーマンスが向上します。

√  機械的ストレスや環境条件に耐えます。

大手カスタムアルミバスバーメーカー

As the world’s leading manufacturer of アルミバスバー, we offer customized solutions with precision processes and intelligent optimization systems at the core. Through new targeted electro-magnetic coupling model simulation and laser anti-magnetic welding technology, we have realized online upgrading in full-current environment, reducing outage losses by up to 90%.

Aluminum Busbar Design Specifications

What are the materials and processes for aluminum bus bar?

1. Shell material revolution: the use of aluminum-magnesium alloy shell, compared with the traditional steel shell to reduce eddy current loss by 85%, thermal conductivity increased by 2 times.
2. Conductor surface treatment: double plating process (copper + tin) to reduce the resistivity of 18%, and through the 1000 hours of salt spray test.
3. Intelligent welding system: Under the environment of 1000GS strong magnetic field, laser welding realizes weld seam flatness ≤ 0.1mm, and post-weld compression is lower than international standard by 30%.

How we make the aluminum bus bar energy ffficiency?

1. Multi-physical field cloud decision-making system: Dynamic optimization of current distribution through real-time monitoring by fiber-optic galvanometer + Gaussmeter, which reduces the series pressure drop by 15% and saves electricity up to 1.2 million kWh per year.
2. Modularized prefabrication technology: Indonesia Beija project adopts prefabrication and assembling process, which shortens the construction period by 40% and achieves zero defect delivery.
3. Environmentally friendly closed-loop design: aluminum recycling rate of 99.5%, production energy consumption of only 1/5 of copper, compliant with EU RoHS 2025 standards.

What the advantages of Aluminum Bus bars?

1. Conductivity: Conductivity ≥61% IACS, UL 891 certified.
2. Lightweight design: density 2.7g/cm³, 53% lighter than copper, 70% more efficient installation
3. Economy: full-cycle cost reduction of 45% (including maintenance)
4. Corrosion resistance: anodized treatment, C5-M level corrosion certification
5. Thermal Management: Thermal conductivity 237W/m-K, temperature rise control within Δ35K
6. Flexibility of customization: support for non-standard cross-section (maximum 1200mm²) and curvature bending (R ≥ 5D)
7. Seismic performance: passed IEC 61439-3 Class 9 seismic test.
8. Environmental protection index: carbon footprint reduced by 62% compared with the traditional process
9. Intelligent monitoring: optional IoT sensors, real-time warning accuracy ≥99.8%

Industry application cases

• Shandong Steel Structure Workshop: Adopting suspended aluminum-based power busbar saves 40% of wiring space and reduces energy consumption of PE wire by 25%.
• Northwest 420kA electrolyzer: current efficiency increased by 3.2% after upgrading, annual output value increased by more than 28 million RMB.
• Indonesia smelting project: modular busbar system compressed the construction cycle from 18 months to 11 months.