積層フレキシブルバスバー

カスタマイズされた銅箔積層バスバー

 優れた電気伝導性で効率的な電力伝送を実現します。

 柔軟性があるため、簡単に形を整えたり曲げたりできます。

 堅牢な構造により耐久性と耐振動性が確保されます。

 厳しい環境でも信頼性の高い動作を実現する熱安定性。

 さまざまなアプリケーションに合わせて、さまざまなサイズと構成で利用できます。

銅バスバーカタログ

ラミネートバスバーのトップメーカー

As a manufacturer of laminated busbars, we are committed to providing highly customized electrical connection systems to our customers worldwide. With fully automated precision production lines and an experienced R&D team, we have achieved breakthroughs in everything from material science to structural design to create conductive solutions that combine high performance with high safety.

ラミネートバスバーとは何ですか?

Adopting multi-layer composite lamination process, the conductive layer (copper/aluminum) is alternately laminated with high-performance insulating materials such as polyimide (Kapton) and polyester (Mylar), which are integrally molded by high temperature and high pressure to achieve:
✅ Ultra-low impedance: parallel distribution of conductive layers reduces eddy current losses and lowers resistance by 40%+.
✅ Intelligent Heat Dissipation: Multi-layer interfaces form a heat transfer matrix that controls temperature rise better than industry standards.
✅ Dynamic Flexibility: Three-dimensional moldable design supports complex spatial wiring (bending life >100,000 times).

バスバーはなぜ積層されているのですか?

Busbars are laminated to enhance flexibility, reduce resistance, improve heat dissipation, enhance insulation, and allow for customization. By sandwiching conductive layers between insulating materials, laminated busbars offer efficient power transmission, minimize the risk of short circuits, and provide excellent dielectric properties.

1. electrical performance jump

  • Low resistance: The multi-layer parallel structure increases the current carrying capacity per unit cross-section area by 3 times;
  • Low inductance: Reverse current magnetic field canceling effect reduces inductance to 1/5 of conventional structures;
  • Anti-interference: shielding effect reduces electromagnetic noise (applicable to sensitive scenarios such as inverters and data centers).

2. Thermal management revolution

  •  Multi-layer interface to form a heat conduction matrix, heat dissipation efficiency increased by more than 40%;
  • Uniform current distribution eliminates localized hot spots (e.g. electric vehicle battery pack temperature difference can be controlled within ±2℃).

3. Space and reliability breakthrough

  • Compactness: the volume is 70% smaller than traditional busbar under the same current-carrying capacity;
  • Vibration-resistant: the integrated structure is certified by IEC 61439 and is resistant to salt spray corrosion for 2000 hours.
積層フレキシブルバスバー

ラミネートと断熱の違いは何ですか?

Dimension Lamination 絶縁
Purpose Composite Structures imply Blocking Current
Process Characteristics epoxy/SMC materials Surface coating (e.g., nanocoatings)
Structural Complexity Alternating Multilayer Stacking Single or Multilayer Simple Covering
Functional Integration Integration of conductive, thermal and mechanical support Single electrical isolation function
アプリケーション High Frequency Inverters, Electric Vehicle Electric Drive Systems Cable Sheathing, Terminal Protection

ラミネートバスバーにはいくつかの利点があります。

1. Superconductivity

  • Copper layer purity ≥ 99.99%, conductivity 58MS/m;
  • High-frequency scenarios (such as photovoltaic inverters) power loss reduced by 60%.

2. Dynamic flexibility

  • Three-dimensional bendable (minimum bending radius 3 times the thickness);
  • Bending life >100,000 times (for robot joint wiring).

3. Environmental adaptability

  • Operating temperature -40℃~+150℃;
  • UL94 V-0 flame retardant certification.

4. Safety Barrier

  • Interlayer breakdown strength ≥300V/μm;
  • Arc failure rate reduced by 90% (compared with traditional switchgear).

5. Full Scenario Adaptation

  • Voltage coverage 600V~35kV;
  • New energy (PV/energy storage), rail transportation, industry 4.0 and other cross-field applications.

Get Customized Solutions Now

Whether you need high-frequency, low-inductance busbars, ultra-thin flexible conductors, or high-temperature-resistant specialty models, our engineering team will provide a technical response within 24 hours. Submit your requirements and unlock the performance limits of next-generation electrical connection systems!

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