PVC 디핑 절연 배터리 버스바 커넥터

√  PVC 디핑은 뛰어난 단열성을 제공합니다.

√  전기 단락을 방지하고 손상 위험을 줄여줍니다.

√  고품질 구리는 효율적인 전력 전송을 보장합니다.

√  배터리로 일관되고 오랫동안 작동하도록 설계되었습니다.

선두 PVC 디핑 절연 배터리 버스바 커넥터 제조업체

PVC 디핑 절연 배터리 버스바 커넥터의 선도적 제조업체로서, 당사는 다양한 배터리 애플리케이션에서 우수한 전기 전도성, 향상된 안전성 및 안정적인 성능을 위해 맞춤화된 고품질 솔루션을 제공합니다. 당사의 커넥터는 프리미엄 구리와 견고한 PVC 절연을 사용하여 제작되어 오래 지속되는 내구성과 효율적인 전력 분배를 보장합니다.

Production process:

1. Pre-treatment: Copper rows are acid washed and alkaline washed to remove oil and oxidized layer to ensure a clean surface.
2. Heating: Preheat the copper rows to 180℃-250℃, so that the PVC powder adheres evenly.
3. Plastic dipping: Copper row immersed in PVC sol fluidized bed, control the thickness of insulation layer by dipping several times (usually 2-3 times).
4. Curing: Curing: Plasticize in hot air circulating furnace at 160℃-200℃ to form a dense insulating layer.
5. Post-treatment: After cooling and shaping, the excess insulation layer is removed and the electrical properties are tested.

PVC 디핑 절연 배터리 버스바 커넥터 설계:

1.Shaped integrated structure:

• Characteristics: Adopting the overall bending or stamping process, the main body of the connecting bridge and the bending part (e.g., Z-shaped, L-shaped) are integrated and molded, avoiding the redundancy of sub-parts caused by traditional welding or splicing. For example, fastening planes, extension arms and other structures are formed by bending copper strips, which are directly embedded inside the battery pack, reducing the assembly process.
• Advantages: Reduced processing costs improved mechanical strength (increased vibration resistance), suitable for complex spatial layouts

2. Modular splicing design:

• Features: Tabs and grooves or lug guiding pins on both sides of the connector support splicing and expansion of multiple connectors to adapt to different current capacity requirements. For example, energy storage system bus ducts can be flexibly expanded through modular splicing.
• Advantage: Enhance system integration and reduce customization costs, while ensuring stability after splicing through standardized interfaces.

PVC 디핑 절연 배터리 버스바 커넥터 절연 유형:

표준 PVC 절연
대표적인 용도에 사용되는 기본 PVC 절연체를 사용한 범용 버스바입니다.
고온 PVC 단열재
높은 온도에 적합한 PVC 절연재로 까다로운 환경에 적합합니다.
내화학성 PVC 절연
특정 화학 물질에 대한 노출을 방지하는 PVC 코팅이 되어 있어 혹독한 산업 환경에 이상적입니다.

PVC 디핑 절연 배터리 버스바 커넥터 연결 유형:

1.Plug-in design

Characteristics: Plug and socket mating structure, easy plugging and unplugging and low contact resistance (usually ≤ 0.5mΩ). For example, the precision mating design of plug base and socket base is suitable for high-frequency maintenance scenarios .
Advantage: Quick installation and high compatibility, especially suitable for portable equipment or dynamic connection needs.

2.Bolt-on design

Features: High current-carrying (200A-3000A) and vibration-resistant performance is achieved through bolts crimping the contact surface of copper rows, combined with localized openings in the insulation protection layer. For example, the power battery packs of new energy vehicles are fastened with bolts to ensure the stability of high current transmission.
Advantage: solid connection, high current impact resistance, suitable for industrial distribution cabinets and other high-reliability scenarios.

PVC 디핑 절연 배터리 버스바 커넥터 응용 프로그램:

1. New Energy Vehicle: Power Battery Pack internal connection, motor busbar.
2. Energy storage system: lithium battery pack, UPS room for efficient energy transmission.
3. Industrial electrics: high and low voltage switchgear, transformer, rectifier connection.
4. 재생 에너지: Photovoltaic Inverter, Wind Turbine Conductive Components.