Our battery busbars are designed for high-efficiency power distribution with exceptional electrical conductivity and robust insulation. Made from premium copper or aluminum, these busbars feature durable PVC dipping, heat shrink tubing, or epoxy powder coating for enhanced safety and protection against electrical shorts. Highly reliable conductor designed for high-current power transmission and distribution systems, widely used in modern power systems. The product is made of hollow copper tube or aluminum alloy, covered with polymer insulating materials such as PTFE, epoxy resin and other polymer insulating materials, and combined with shielding technology to realize low-loss and high-security power transmission.
| 품목 유형: | 배터리 버스바 |
|---|---|
| 재료 기반: | 구리/알루미늄/주석 도금 |
| 정격 전류: | 100A~6300A (can be customized up to 12000A) |
| 격리: | 열 수축 튜빙, 두께 1mm |
| Insulation level: | lightning impact withstand voltage 75kV, frequency withstand voltage 42kV |
| Temperature rise limit: | conductor temperature rise ≤ 40K (natural cooling) |
| 현재 용량: | 220V |
| 격리: | PE 열 수축 튜브 및 PVC 디핑 |
| Resistance to short-circuit current: | dynamic stabilizing current peak 100kA, thermal stabilizing current 40kA (4s) |
| Protection grade: | IP54 and above, support dustproof, waterproof, anti-villain invasion |
| 두께: | 일반적으로 1mm에서 10mm 사이 |
| Span support: | mechanical strength is 4 times that of rectangular busbar, large support span |
| 저항: | 일반적으로 재료 및 치수에 따라 마이크로옴 단위로 측정됩니다. |
선도적인 배터리 버스바 제조업체
배터리 버스바의 선도적 제조업체로서, 당사는 효율적인 전력 분배 및 연결을 위한 고품질의 맞춤형 솔루션을 생산하는 데 특화되어 있습니다. 구리, 알루미늄 및 주석 코팅 변형으로 제공되는 당사의 버스바는 다양한 배터리 애플리케이션에서 뛰어난 전기 전도성, 향상된 안전성 및 안정적인 성능을 위해 설계되었습니다. 당사는 PVC 디핑, 열 수축 튜빙 및 에폭시 분말 코팅을 포함한 견고한 절연 옵션을 제공하여 내구성과 전기적 결함에 대한 보호를 보장합니다. 고객의 특정 요구 사항을 충족하도록 맞춤 제작된 당사의 버스바는 자동차, 산업 및 에너지 저장 시스템에 이상적입니다. 오늘 당사에 문의하여 요구 사항에 맞는 완벽한 솔루션을 찾으십시오.

Production Process of 220V 60A Battery Busbar:
1. Raw material processing: copper/aluminum tube straightening, surface polishing, removing burrs and oxidation layer.
2. Insulation processing:
- Use hot top casting process to form seamless tube, spray PTFE or epoxy resin insulation layer.
- Segmented heat-shrinkable sleeve wrapping and partial discharge detection (discharge ≤ 10pC).
3. Structure assembly:
- Punching, bending (angle ≤ 90 °), installation of single-bolt clamping terminal and protective baffle. Overlap surface tin-lined, coated with conductive.
- Overlap surface tin lining treatment, coated with conductive paste to reduce the contact resistance.
4. Testing and packaging:
- Voltage resistance test, temperature rise test, sealing verification.
- Apply phase sequence marking (yellow/green/red/blue), packaging protection.
Advantages of 220V Battery Busbar:
1. Energy efficient:
– Low skin effect coefficient (Kf≤1), small AC resistance, power loss reduced by more than 30%.
2. Excellent heat dissipation:
– Hollow structure promotes air convection, the temperature rise is 20%~30% lower than that of traditional cables.
3. Safe and reliable:
– Fully shielded insulation design, uniform electric field distribution, can be laid directly in the cable trench or mezzanine.
4. long life:
– High temperature resistance, anti-aging, service life ≥ 30 years (PTFE material).
5. Convenient installation:
– Single bolt connection, modularized design, support rapid expansion.
배터리 버스바 응용 프로그램:
- Commercial buildings: office buildings, shopping malls, hotels and other power distribution systems.
- Industrial facilities: factory workshops, metallurgy, chemical industry and other high power consumption scenarios.
- Public infrastructure: airports, stations, stadiums, data centers.
- New energy systems: battery storage, high-current transmission of photovoltaic power plants.
For more detailed technical documents or customized solutions, please contact our team freely.



