{"id":17,"date":"2026-06-15T04:03:33","date_gmt":"2026-06-15T04:03:33","guid":{"rendered":"https:\/\/busbarmanufacturer.com\/?post_type=product&p=17"},"modified":"2026-06-23T02:36:17","modified_gmt":"2026-06-23T02:36:17","slug":"custom-busbar-copper","status":"publish","type":"product","link":"https:\/\/busbarmanufacturer.com\/ms\/product\/custom-busbar-copper\/","title":{"rendered":"Bar Pemimpin Tersuai"},"content":{"rendered":"

Sebagai pengeluar terkemuka, kami menghasilkan bar busbar tembaga pepejal berkualiti tinggi yang direka untuk kekonduksian elektrik dan ketahanan yang cemerlang. Sesuai untuk pengagihan kuasa dan aplikasi pendaratan, bar busbar kami menawarkan prestasi boleh dipercayai dalam persekitaran komersial dan industri. Dengan sifat terma dan elektrik yang unggul, ketahanan terhadap kakisan, dan kekuatan mekanikal yang tinggi, bar busbar tembaga pepejal kami memastikan pemindahan kuasa yang cekap dan kebolehpercayaan jangka panjang. Boleh disesuaikan untuk memenuhi keperluan khusus, produk kami dihasilkan mengikut piawaian industri tertinggi. Pilih bar tembaga pepejal kami untuk prestasi dan kecekapan unggul dalam sistem elektrik anda.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Jenis Produk<\/th>\nTembaga barbar<\/th>\n<\/tr>\n<\/thead>\n
Gred Tembaga:<\/td>\nC11000 (tembaga tulen 99.9%) atau gred lain atas permintaan<\/td>\n<\/tr>\n
Ketebalan:<\/td>\n1 mm hingga 10 mm<\/td>\n<\/tr>\n
Lebar:<\/td>\n10 mm hingga 200 mm<\/td>\n<\/tr>\n
Panjang:<\/td>\nBoleh disesuaikan, biasanya sehingga 6 meter<\/td>\n<\/tr>\n
Konduktiviti:<\/td>\n\u2265 98% IACS (Standard Antarabangsa Tembaga Dipanggang)<\/td>\n<\/tr>\n
Rintangannya:<\/td>\n\u2264 0.017241 ohm\u00b7mm\u00b2\/m<\/td>\n<\/tr>\n
Kekuatan tegangan:<\/td>\n200-400 MPa (bergantung pada gred tembaga tertentu)<\/td>\n<\/tr>\n
Pemanjangan:<\/td>\n30-45% (menunjukkan kelenturan dan keteguhan)<\/td>\n<\/tr>\n
Konduktiviti Terma:<\/td>\n385 W\/m\u00b7K<\/td>\n<\/tr>\n
Garis besar pengembangan termal:<\/td>\n16.5 x 10^-6 \/\u00b0C<\/td>\n<\/tr>\n
Kemasan Piawai:<\/td>\nLancar, cerah, dan berkilat<\/td>\n<\/tr>\n
Lapisan Opsional:<\/td>\nSalutan timah, salutan perak, atau salutan tersuai untuk meningkatkan ketahanan terhadap kakisan<\/td>\n<\/tr>\n
Ketahanan Korosi:<\/td>\nKetahanan tinggi terhadap kakisan atmosfera dan kimia<\/td>\n<\/tr>\n
Julat Suhu Operasi:<\/td>\n-65\u00b0C hingga +150\u00b0C<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n

Pengeluar Terkemuka Busbar Tembaga<\/h2>\n<\/div>\n
\n

Sebagai pengeluar bar tembaga, proses pengeluaran kami, reka bentuk saiz dan kriteria pemilihan secara langsung berkaitan dengan keselamatan dan kecekapan sistem pengagihan kuasa. Daripada pengoptimuman proses pengeluaran, sains pemilihan saiz, sistem pengesahan prestasi dan dimensi lain, ia menyediakan rujukan sistematik untuk reka bentuk kejuruteraan.<\/p>\n

Pertama, proses pengeluaran barisan tembaga busbar<\/h3>\n

Pengeluaran tembaga busbar moden telah membentuk proses piawai, merangkumi pengendalian bahan mentah, pemprosesan acuan, dan rawatan permukaan bagi tiga pautan utama (lihat Rajah 1). Ambil Hubei Ruineng Electric sebagai contoh, proses terasnya termasuk:<\/p>\n

    \n
  1. Penapisan bahan mentah: Tembaga elektrolitik T2 dengan kemurnian \u226599.95% digunakan, dan kandungan tembaga serta nisbah kekotoran dikesan oleh penganalisis spektral untuk memastikan kekonduksian \u226558 MS\/m (standard IACS);<\/li>\n
  2. Pemprosesan tepat:\n
      \n
    • Proses pemotongan menggunakan mesin pemotong laser untuk mengawal toleransi \u2264\u00b10.1mm, mengelakkan masalah burr yang disebabkan oleh penumbuk dan pemotong tradisional;<\/li>\n
    • Proses pembengkokan menggunakan mesin pembengkok hidraulik tiga titik dengan jejari pembengkokan 2.5 hingga 5 kali lebar untuk memastikan tiada retakan pada sudut pembengkokan (GB\/T 5585.1-2018);<\/li>\n<\/ul>\n<\/li>\n
    • Rawatan permukaan: ketebalan lapisan timah disetel pada 8\u201312\u03bcm, yang bukan sahaja meningkatkan ketahanan terhadap pengoksidaan (ujian semburan garam \u2265 720 jam), tetapi juga mengehadkan peningkatan rintangan sentuhan kepada kurang daripada 7%.<\/li>\n<\/ol>\n

      Perbandingan peralatan pemprosesan tembaga<\/strong><\/p>\n<\/div>\n

      \n\n\n\n\n\n\n\n
      Jenis Peralatan<\/th>\nTahap ketepatan<\/th>\nPermohonan<\/th>\nPenambahbaikan kecekapan<\/th>\n<\/tr>\n<\/thead>\n
      Mesin Tumbuk Konvensional<\/td>\n\u00b10.5mm<\/td>\n\u00a0Pengeluaran Massa Presisi Rendah<\/td>\nPenanda aras<\/td>\n<\/tr>\n
      Mesin Lenturan CNC<\/td>\n\u00b10.1mm<\/td>\nPemprosesan bahagian berbentuk kompleks<\/td>\n300%<\/td>\n<\/tr>\n
      Lalai Penyinaman Automatik<\/td>\nPemberian Salutan Sekata<\/td>\nProduk dengan keperluan perlindungan kakisan yang tinggi<\/td>\n200%<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
      \n

      Kedua, reka bentuk dimensi tembaga bubar:<\/p>\n

        \n
      • Pengiraan kapasiti muatan
        \nMenurut piawaian IEC 61439, formula kapasiti penghantaran arus ialah:<\/li>\n
      • \"\"<\/li>\n
      • ( K ): pekali penyebaran haba (1.1 untuk menegak, 1.0 untuk mendatar)<\/li>\n
      • ( S ): kawasan rentas (mm\u00b2)<\/li>\n
      • ( \u0394T ): kenaikan suhu yang dibenarkan (biasanya diambil sebagai 55K)<\/li>\n
      • ( \u03c1 ): rintangan (0.01774\u03a9-mm\u00b2\/m)<\/li>\n<\/ul>\n

        Kapasiti penghantaran arus barisan tembaga (suhu persekitaran 35\u2103)<\/strong><\/p>\n<\/div>\n

        \n\n\n\n\n\n\n\n
        Spesifikasi (mm)<\/th>\nArus pelepasan rata <\/p>\n

        kapasiti pemuatan (A)<\/th>\n

        		Arus pelepasan menegak <\/p>\n

        kapasiti pemuatan (A)<\/th>\n

        		Luas keratan rentas (mm\u00b2)<\/th>\n<\/tr>\n<\/thead>\n
        30\u00d74<\/td>\n475<\/td>\n520<\/td>\n120<\/td>\n<\/tr>\n
        60\u00d76<\/td>\n1069<\/td>\n1125<\/td>\n360<\/td>\n<\/tr>\n
        100\u00d710<\/td>\n2121<\/td>\n2310<\/td>\n1000<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
        \n

        ketiga, Transformasi Digital Sistem Pengesahan Prestasi<\/h3>\n
          \n
        1. Ujian prestasi mekanikal:\n
            \n
          • Kekuatan tegangan \u2265295MPa (Kes pemeriksaan kebangsaan China Steel menunjukkan kadar lulus 99.8%)<\/li>\n
          • Kekerasan Brinell HB\u226580 untuk memastikan kestabilan pemasangan.<\/li>\n<\/ul>\n<\/li>\n
          • Ujian elektrik:\n
              \n
            • Rintangan penebat \u2265 20M\u03a9 (ujian ketahanan voltan 2500V)<\/li>\n
            • Ujian kenaikan suhu: barisan tembaga 2000A di bawah beban penuh kenaikan suhu \u2264 55K<\/li>\n<\/ul>\n<\/li>\n
            • Simulasi persekitaran:\n
                \n
              • Ujian kitaran kelembapan dan haba (85 \u2103 \/ 85 % kelembapan relatif) 1000 jam selepas prestasi penebat merosot < 51 %<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

                Keempat, senario aplikasi industri Pembangunan tersuai mengikut keperluan khusus senario aplikasi:<\/p>\n

                  \n
                1. Medan tenaga baru:\n
                    \n
                  • Barisan penyambung pek bateri menggunakan lapisan penebat ultra-nipis 0.2 mm, dan tahap ketahanan voltan ditingkatkan kepada 3000 V.<\/li>\n
                  • Reka bentuk seismik mengikut piawaian GB\/T 31467.3 (getaran rawak 27.8 m\/s\u00b2)<\/li>\n<\/ul>\n<\/li>\n
                  • Peralatan suis voltan tinggi:\n
                      \n
                    • Sistem 10kV memprioritaskan penggunaan spesifikasi 80\u00d78mm yang diletakkan secara menegak, dan kapasiti penghantaran arus telah ditingkatkan oleh 18%<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

                      Apakah teknologi untuk tembaga busbar kami?<\/h3>\n
                        \n
                      1. Penggunaan semula tembaga: teknologi penapisan baharu meningkatkan ketulenan tembaga terpakai sehingga 99.91% dan mengurangkan pelepasan karbon sebanyak 401%.<\/li>\n
                      2. Sistem pemantauan pintar: cip RFID yang disematkan memantau suhu dan deformasi secara masa nyata, amaran awal dengan ketepatan melebihi 95%.<\/li>\n
                      3. Reka bentuk modular: perpustakaan penyambung piawai mengurangkan masa pemasangan sebanyak 15% (kes Siemens).<\/li>\n<\/ol>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

                        Bar bus tembaga berinsulasi tersuai dengan struktur terbentuk, kawasan sentuhan berlapis dan penebat oren, direka untuk pek bateri kenderaan elektrik, sistem penyimpanan tenaga dan susunan pengagihan kuasa industri.<\/p>\n

                        \u221a Teras tembaga memastikan pengagihan kuasa yang cekap.<\/p>\n

                        \u221a Meningkatkan prestasi elektrik.<\/p>\n

                        \u221a Menahan keausan dan kerosakan mekanikal.<\/p>\n

                        \u221a Sesuai untuk pengagihan elektrik, suisgear, dan banyak lagi.<\/p>\n

                        \u221a Memenuhi piawaian kualiti dan kebolehpercayaan industri.<\/p>","protected":false},"featured_media":18,"template":"","meta":{"_gspb_post_css":""},"product_brand":[],"product_cat":[289],"product_tag":[44,43,45],"class_list":["post-17","product","type-product","status-publish","has-post-thumbnail","product_cat-copper-busbar","product_tag-ev-battery-connector","product_tag-insulated-busbar","product_tag-power-distribution-component","first","instock","shipping-taxable","product-type-simple"],"yoast_head":"\nCustom Busbar Copper - Busbar Manufacturer<\/title>\n<meta name=\"description\" content=\"Custom insulated copper busbar for EV batteries, energy storage systems and power distribution, with formed structure, plated contact areas and OEM support.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/busbarmanufacturer.com\/ms\/product\/custom-busbar-copper\/\" \/>\n<meta property=\"og:locale\" content=\"ms_MY\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Custom Busbar Copper - 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