Flexibele koperen busbar

√  Uitstekende elektrische geleiding voor efficiënte krachtoverbrenging.

√  Dankzij de flexibiliteit is de installatie eenvoudig, zelfs in krappe ruimtes en bij obstakels.

√  Hoge mechanische sterkte garandeert duurzaamheid en betrouwbaarheid.

√  Corrosiebestendigheid voor langdurige prestaties in verschillende omgevingen.

√  Veelzijdige toepassingen in verschillende sectoren.

Toonaangevende fabrikant van flexibele koperen busbars

Our factory is dedicated to producing top-quality solutions that meet stringent industry standards. Utilizing advanced technology and rigorous quality control, we ensure our busbars deliver outstanding electrical conductivity, durability, and flexibility.

Production process

1. Raw material treatment: High purity electrolytic copper is melted and rolled into copper rods or strips.
2. Conductor Forming: Copper rods are drawn and calendered to form flexible copper wire rows.
3. Insulation and armoring:

• Winding insulation material (such as mica tape)
• Add metal armor layer (aluminum alloy or copper alloy interlocking structure)

4. Sheath molding: outer layer covered with PVC, polyolefin or Santoprene (halogen-free materials).
5. Testing and packaging: Electrical performance test (voltage resistance, insulation resistance, etc.)

Hoe maak ik flexibele koperen busbars op maat?

Als toonaangevende fabrikant van flexibele koperen busbars bieden wij uitgebreide maatwerkdiensten om te voldoen aan de unieke vereisten van onze klanten. Dit is hoe wij het maatwerkproces benaderen:

1. Confirmation of demand: Define parameters such as current, voltage, bending radius and protection level.
2. Design selection:

• Provide drawings or the supplier to assist in the design (such as branch connector, pre-branching structure).
• Select surface treatment (plating type), insulation material (PVC/halogen-free), etc.

3. Sample production: suppliers to provide small batch sample testing (e.g., current-carrying capacity, temperature rise test).
4. Mass production: Standardized assembly line production, support for customized lengths (up to hundreds of meters).
5. Delivery and installation:

• Provide supporting accessories (conversion box, T-connector).
• Support on-site laying guidance (bridge, through the pipe, direct burial, etc.).

Typical customized cases

• New energy supercharging station: 3200A flexible busbar customized for Huawei supercharging host, realizing the integrated laying of a single busbar and reducing the loss of joints.
• Data center: Flame retardant low-smoke halogen-free busbar, meeting B1 level fire prevention standards and supporting long-distance design without intermediate joints.

Wat zijn de belangrijkste voordelen van het gebruik van flexibele koperen busbars?

1. Energy efficient: no eddy current loss, excellent heat dissipation performance, line loss reduced by more than 10%.
2. Convenient installation: can be transported in rolls, used as you cut, no need to customize the joints, shorten the construction cycle by 30%.
3. Safe and reliable: IP68 protection, fire-resistant and flame-retardant design, adaptable to extreme environments.
4. Cost optimization: standardized production to reduce material waste, low maintenance costs (maintenance-free design).
5. Intelligent: support real-time monitoring of current, voltage, temperature and other parameters.

Whar are the aplication for flexible copper busbars?

• New energy: photovoltaic power stations, energy storage systems, electric vehicle supercharging stations (e.g. Huawei 600kW liquid-cooled supercharging).
• Power systems: substations, transmission and distribution networks.
• Industry and buildings: data centers (IDC), metallurgical and chemical plants, commercial complexes.
• Rail transportation: subway power supply system, high-speed rail substation.
• Ship and military: ship power system, military equipment power supply.