Elastyczna szyna miedziana

√  Doskonała przewodność elektryczna zapewniająca efektywny przesył mocy.

√  Elastyczność pozwala na łatwą instalację w ciasnych przestrzeniach i przy przeszkodach.

√  Wysoka wytrzymałość mechaniczna gwarantuje trwałość i niezawodność.

√  Odporność na korozję zapewniająca długotrwałą eksploatację w trudnych warunkach środowiskowych.

√  Wszechstronne zastosowania w różnych branżach.

Wiodący producent elastycznych szyn zbiorczych miedzianych

Our factory is dedicated to producing top-quality solutions that meet stringent industry standards. Utilizing advanced technology and rigorous quality control, we ensure our busbars deliver outstanding electrical conductivity, durability, and flexibility.

Production process

1. Raw material treatment: High purity electrolytic copper is melted and rolled into copper rods or strips.
2. Conductor Forming: Copper rods are drawn and calendered to form flexible copper wire rows.
3. Insulation and armoring:

• Winding insulation material (such as mica tape)
• Add metal armor layer (aluminum alloy or copper alloy interlocking structure)

4. Sheath molding: outer layer covered with PVC, polyolefin or Santoprene (halogen-free materials).
5. Testing and packaging: Electrical performance test (voltage resistance, insulation resistance, etc.)

Jak dostosować elastyczne szyny miedziane?

Jako wiodący producent elastycznych szyn zbiorczych z miedzi oferujemy kompleksowe usługi dostosowywania, aby sprostać wyjątkowym wymaganiom naszych klientów. Oto, jak podchodzimy do procesu dostosowywania:

1. Confirmation of demand: Define parameters such as current, voltage, bending radius and protection level.
2. Design selection:

• Provide drawings or the supplier to assist in the design (such as branch connector, pre-branching structure).
• Select surface treatment (plating type), insulation material (PVC/halogen-free), etc.

3. Sample production: suppliers to provide small batch sample testing (e.g., current-carrying capacity, temperature rise test).
4. Mass production: Standardized assembly line production, support for customized lengths (up to hundreds of meters).
5. Delivery and installation:

• Provide supporting accessories (conversion box, T-connector).
• Support on-site laying guidance (bridge, through the pipe, direct burial, etc.).

Typical customized cases

• New energy supercharging station: 3200A flexible busbar customized for Huawei supercharging host, realizing the integrated laying of a single busbar and reducing the loss of joints.
• Data center: Flame retardant low-smoke halogen-free busbar, meeting B1 level fire prevention standards and supporting long-distance design without intermediate joints.

Jakie są główne korzyści ze stosowania elastycznych szyn miedzianych?

1. Energy efficient: no eddy current loss, excellent heat dissipation performance, line loss reduced by more than 10%.
2. Convenient installation: can be transported in rolls, used as you cut, no need to customize the joints, shorten the construction cycle by 30%.
3. Safe and reliable: IP68 protection, fire-resistant and flame-retardant design, adaptable to extreme environments.
4. Cost optimization: standardized production to reduce material waste, low maintenance costs (maintenance-free design).
5. Intelligent: support real-time monitoring of current, voltage, temperature and other parameters.

Whar are the aplication for flexible copper busbars?

• New energy: photovoltaic power stations, energy storage systems, electric vehicle supercharging stations (e.g. Huawei 600kW liquid-cooled supercharging).
• Power systems: substations, transmission and distribution networks.
• Industry and buildings: data centers (IDC), metallurgical and chemical plants, commercial complexes.
• Rail transportation: subway power supply system, high-speed rail substation.
• Ship and military: ship power system, military equipment power supply.