шина аккумулятора

Индивидуальная шина аккумулятора

Как надежный поставщик на протяжении более десяти лет, мы предлагаем решения для шин аккумуляторных батарей, которые обеспечивают надежное и эффективное распределение электроэнергии. Наши продукты славятся своим превосходным качеством и производительностью, что делает нас надежным партнером для ваших потребностей в аккумуляторных системах питания.

  • Изготовлены из меди или алюминия для эффективной передачи энергии.
  • Устойчив к коррозии и выдерживает механические нагрузки.
  • Доступны различные формы и размеры для соответствия аккумуляторным системам.
  • Разработан для отвода тепла и поддержания стабильной работы.

Ваш ведущий производитель и поставщик шин аккумуляторных батарей

As a leading battery busbar system solution expert, we take technological innovation and excellent quality as the core driving force, relying on aerospace-grade high-purity aluminum (purity ≥ 99.9%) and electrolytic copper, combined with self-developed laser micro-welding technology to achieve a low contact resistance of 0.2 μΩ or less, and through the original three-dimensional stamping and molding process to support the precision processing of the 0.1mm level, perfectly adapted to the cylindrical / square / soft pack battery module structure. square/soft pack battery module structure.

With high-performance copper-aluminum busbars with 18% higher conductivity than the industry standard, and reliability verification through 2,000 cycles of endurance testing, we have built an all-round competitiveness covering material innovation, customized service and intelligent quality control: in the process area, we have adopted the “five-stage collaborative development mechanism” to achieve closed-loop service from 3D modeling and pre-survey to full-life-cycle data tracking, and have successfully delivered 300 +We have successfully delivered 300 special customized projects (e.g. shaped busbar, multi-layer composite busbar), with a minimum bending radius of 1.5D.

In terms of quality management, we have implemented 12 channels of full-process monitoring through our MES intelligent factory management system, from raw material spectroscopic testing to finished product helium mass spectrometry leakage detection, and we have obtained the ISO 26262 Functional Safety Certification, which ensures that our products will operate safely in the extreme environment of -40℃~125℃ for more than 100,000 hours. We have also obtained ISO6262 functional safety certification.

As a strategic partner of Ningde Times, BYD and other leading enterprises, our products have passed IATF 16949 automotive grade certification, and we have provided key connections for 1,200MW energy storage power stations and 850,000 new energy vehicles. Relying on our 24-hour rapid response team and exclusive project manager mechanism, we have shortened the cycle from drawing confirmation to batch delivery to 15 days, and we continue to practice the principle of “making electricity Connectivity is more efficient and reliable”.

Leading Battery Bus bar System Solution Experts

As a supplier in the field of new energy power transmission, we have been deeply engaged in the R&D and manufacturing of battery busbar for fifteen years, and have built up a product matrix covering the whole scenario of power batteries, energy storage systems, high-voltage fast charging, etc. We have passed the dual system certification of ISO 16949/IATF 16949, and have provided services to more than 50 TOP new energy enterprises in the world.

What are the advantages of battery bus bars?

  1. Superconducting material system
    Adopting military-grade T2 electrolytic copper and 6063 aviation aluminum, combined with nano-coating technology, the conductivity is ≥98% IACS (International Annealed Copper Standard), which reduces the resistance consumption by 30% compared with conventional products. Unique copper-aluminum composite busbar technology reduces weight by 45% while maintaining the same current-carrying capacity, overcoming the pain point of new energy vehicle lightweight.
  2. Intelligent integration process
    • Breakthrough development of multi-layer laminated busbar, parasitic inductance ≤ 5nH/cm, to meet the needs of 800V high-voltage platform.
    • Supports FPC/FFC flexible line integration, synchronized voltage and temperature signal acquisition, adapting to CTP/CTC battery structure innovation.
    • Fully-automatic laser welding production line, weld strength up to 95% of the base material, through 3000 hours of salt spray test (IEC 60068-2-11)
  3. Environmental adaptability breakthrough
    Innovative ceramicized silicone insulation layer, fire resistance level up to UL94 V-0, can work stably in a wide temperature range of -40℃~150℃. Special anti-electrolytic corrosion treatment increases the life span to 15 years, perfectly coping with extreme environments such as high humidity and salt spray.
Приложение Core Technology Solutions Performance Indicators Typical Customer Cases
Power Battery Large Size FPC Integrated Busbar Support 1000V/500A Continuous Current Carrying Ningde Times Kirin Battery Project
Energy Storage System Modular Scalable Design 48-1500V Full Voltage Coverage Sunny Power Liquid-Cooled Energy Storage Cabinet
High Voltage Fast Charging Low Inductance Stacked Busbar Withstand 2000A Peak Current (for 30s) Xiaopeng G9 800V Platform
Industrial Power Supplies Медная шина с водяным охлаждением Current Density up to 8A/mm² (2x conventional products) Siemens Wind Power Converters
аккумуляторные шины

What is the value of battery bus bar?

  1. Энергоэффективность
    Through ultra-low resistance design (<0.5mΩ/m), the system energy loss is reduced by 1.2%, which helps the 100kWh battery pack to increase its annual range by 500km.
  2. Safety Redundancy
    Triple protection system:

    • Physical protection: 3mm reinforced steel structure, IP67 protection level.
    • Electrical protection: double insulation design, voltage resistance up to 3000V AC/min.
    • Thermal protection: phase change material heat dissipation layer, temperature rise control <15K (IEC 61439 standard).
  3. Full life cycle cost optimization
    Predictive maintenance design, MTBF (Mean Time Between Failure) exceeds 100,000 hours, reducing maintenance costs by 60% compared to traditional solutions. Modularized structure supports partial replacement, reducing 90% of end-of-life materials.

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