PVC-doppningsisolerad batterisamlingsskenanslutning

√  PVC-doppning ger utmärkt isolering.

√  Förhindrar elektriska kortslutningar och minskar risken för skador.

√  Högkvalitativ koppar säkerställer effektiv kraftöverföring.

√  Designad för konsekvent, långvarig drift i batteri.

Ledande PVC-doppande isolerat batteri Samlingsskena Connector Tillverkare

Som en ledande tillverkare av PVC-doppningsisolerade batterisamlingsskenor tillhandahåller vi högkvalitativa lösningar skräddarsydda för överlägsen elektrisk ledningsförmåga, ökad säkerhet och pålitlig prestanda i olika batteriapplikationer. Våra kontakter är tillverkade av förstklassig koppar och robust PVC-isolering, vilket säkerställer långvarig hållbarhet och effektiv kraftfördelning.

Production process:

1. Pre-treatment: Copper rows are acid washed and alkaline washed to remove oil and oxidized layer to ensure a clean surface.
2. Heating: Preheat the copper rows to 180℃-250℃, so that the PVC powder adheres evenly.
3. Plastic dipping: Copper row immersed in PVC sol fluidized bed, control the thickness of insulation layer by dipping several times (usually 2-3 times).
4. Curing: Curing: Plasticize in hot air circulating furnace at 160℃-200℃ to form a dense insulating layer.
5. Post-treatment: After cooling and shaping, the excess insulation layer is removed and the electrical properties are tested.

PVC-doppningsisolerade batterisamlingsskenekopplingar:

1.Shaped integrated structure:

• Characteristics: Adopting the overall bending or stamping process, the main body of the connecting bridge and the bending part (e.g., Z-shaped, L-shaped) are integrated and molded, avoiding the redundancy of sub-parts caused by traditional welding or splicing. For example, fastening planes, extension arms and other structures are formed by bending copper strips, which are directly embedded inside the battery pack, reducing the assembly process.
• Advantages: Reduced processing costs improved mechanical strength (increased vibration resistance), suitable for complex spatial layouts

2. Modular splicing design:

• Features: Tabs and grooves or lug guiding pins on both sides of the connector support splicing and expansion of multiple connectors to adapt to different current capacity requirements. For example, energy storage system bus ducts can be flexibly expanded through modular splicing.
• Advantage: Enhance system integration and reduce customization costs, while ensuring stability after splicing through standardized interfaces.

PVC-doppningsisolerad batterisamlingsskenanslutning Isoleringstyp:

Standard PVC-isolerad
Allmänna samlingsskenor med grundläggande PVC-isolering för typiska applikationer.
Högtemperatur PVC-isolerad
Har PVC-isolering klassad för högre temperaturer, lämplig för krävande miljöer.
Kemikaliebeständig PVC-isolerad
Utrustad med en PVC-beläggning som motstår exponering för specifika kemikalier, idealisk för tuffa industriella förhållanden.

PVC-doppningsisolerad batterisamlingsskena Anslutningstyp:

1.Plug-in design

Characteristics: Plug and socket mating structure, easy plugging and unplugging and low contact resistance (usually ≤ 0.5mΩ). For example, the precision mating design of plug base and socket base is suitable for high-frequency maintenance scenarios .
Advantage: Quick installation and high compatibility, especially suitable for portable equipment or dynamic connection needs.

2.Bolt-on design

Features: High current-carrying (200A-3000A) and vibration-resistant performance is achieved through bolts crimping the contact surface of copper rows, combined with localized openings in the insulation protection layer. For example, the power battery packs of new energy vehicles are fastened with bolts to ensure the stability of high current transmission.
Advantage: solid connection, high current impact resistance, suitable for industrial distribution cabinets and other high-reliability scenarios.

PVC-doppningsisolerad batterisamlingsskenanslutning Användning:

1. New Energy Vehicle: Power Battery Pack internal connection, motor busbar.
2. Energy storage system: lithium battery pack, UPS room for efficient energy transmission.
3. Industrial electrics: high and low voltage switchgear, transformer, rectifier connection.
4. Förnybar energi: Photovoltaic Inverter, Wind Turbine Conductive Components.