220v Battery Busbar For New Energy Tramsmit Battery

√  Typically made from high-purity copper or aluminum.

√  Ensures efficient power transmission with minimal energy loss.

√  Crucial for maintaining battery and reducing heat generation.

√  Provides protection against electrical shorts and mechanical damage

Leading Battery Busbar Manufacturer

As a leading manufacturer of battery busbars, we specialize in producing high-quality, customizable solutions for efficient power distribution and connectivity. Our busbars, available in copper, aluminum, and tin-coated variants, are designed for superior electrical conductivity, enhanced safety, and reliable performance in various battery applications. We offer robust insulation options including PVC dipping, heat shrink tubing, and epoxy powder coating, ensuring durability and protection against electrical faults. Tailored to meet your specific requirements, our busbars are ideal for automotive, industrial, and energy storage systems. Contact us today to find the perfect solution for your needs.

Production Process of 220V 60A Battery Busbar:

1. Raw material processing: copper/aluminum tube straightening, surface polishing, removing burrs and oxidation layer.

2. Insulation processing:

• Use hot top casting process to form seamless tube, spray PTFE or epoxy resin insulation layer.
• Segmented heat-shrinkable sleeve wrapping and partial discharge detection (discharge ≤ 10pC).

3. Structure assembly:

• Punching, bending (angle ≤ 90 °), installation of single-bolt clamping terminal and protective baffle. Overlap surface tin-lined, coated with conductive.
• Overlap surface tin lining treatment, coated with conductive paste to reduce the contact resistance.

4. Testing and packaging:

• Voltage resistance test, temperature rise test, sealing verification.
• Apply phase sequence marking (yellow/green/red/blue), packaging protection.

Advantages of 220V Battery Busbar:

1. Energy efficient:
– Low skin effect coefficient (Kf≤1), small AC resistance, power loss reduced by more than 30%.

2. Excellent heat dissipation:
– Hollow structure promotes air convection, the temperature rise is 20%~30% lower than that of traditional cables.

3. Safe and reliable:
– Fully shielded insulation design, uniform electric field distribution, can be laid directly in the cable trench or mezzanine.

4. long life:
– High temperature resistance, anti-aging, service life ≥ 30 years (PTFE material).

5. Convenient installation:
– Single bolt connection, modularized design, support rapid expansion.

Battery Busbar Application:

1. Commercial buildings: office buildings, shopping malls, hotels and other power distribution systems.
2. Industrial facilities: factory workshops, metallurgy, chemical industry and other high power consumption scenarios.
3. Public infrastructure: airports, stations, stadiums, data centers.
4. New energy systems: battery storage, high-current transmission of photovoltaic power plants.

For more detailed technical documents or customized solutions,  please contact our team freely.