PVC-tauchisolierter Batterie-Sammelschienenverbinder

√  Die PVC-Beschichtung sorgt für eine hervorragende Isolierung.

√  Verhindert Kurzschlüsse und verringert das Risiko von Schäden.

√  Hochwertiges Kupfer sorgt für eine effiziente Stromübertragung.

√  Entwickelt für einen konstanten, langlebigen Betrieb im Akkubetrieb.

Führender Hersteller von PVC-tauchisolierten Batterie-Sammelschienenverbindern

Als führender Hersteller von PVC-tauchisolierten Batterie-Sammelschienenverbindern bieten wir hochwertige Lösungen für überragende elektrische Leitfähigkeit, verbesserte Sicherheit und zuverlässige Leistung in verschiedenen Batterieanwendungen. Unsere Verbinder werden aus hochwertigem Kupfer und robuster PVC-Isolierung hergestellt, was eine lange Haltbarkeit und effiziente Stromverteilung gewährleistet.

Production process:

1. Pre-treatment: Copper rows are acid washed and alkaline washed to remove oil and oxidized layer to ensure a clean surface.
2. Heating: Preheat the copper rows to 180℃-250℃, so that the PVC powder adheres evenly.
3. Plastic dipping: Copper row immersed in PVC sol fluidized bed, control the thickness of insulation layer by dipping several times (usually 2-3 times).
4. Curing: Curing: Plasticize in hot air circulating furnace at 160℃-200℃ to form a dense insulating layer.
5. Post-treatment: After cooling and shaping, the excess insulation layer is removed and the electrical properties are tested.

Designs für PVC-tauchisolierte Batterie-Sammelschienenverbinder:

1.Shaped integrated structure:

• Characteristics: Adopting the overall bending or stamping process, the main body of the connecting bridge and the bending part (e.g., Z-shaped, L-shaped) are integrated and molded, avoiding the redundancy of sub-parts caused by traditional welding or splicing. For example, fastening planes, extension arms and other structures are formed by bending copper strips, which are directly embedded inside the battery pack, reducing the assembly process.
• Advantages: Reduced processing costs improved mechanical strength (increased vibration resistance), suitable for complex spatial layouts

2. Modular splicing design:

• Features: Tabs and grooves or lug guiding pins on both sides of the connector support splicing and expansion of multiple connectors to adapt to different current capacity requirements. For example, energy storage system bus ducts can be flexibly expanded through modular splicing.
• Advantage: Enhance system integration and reduce customization costs, while ensuring stability after splicing through standardized interfaces.

PVC-tauchisolierter Batterie-Sammelschienenverbinder, Isolierungstyp:

Standard PVC-isoliert
Allzweck-Sammelschienen mit einfacher PVC-Isolierung für typische Anwendungen.
Hochtemperatur-PVC-isoliert
Verfügt über eine für höhere Temperaturen ausgelegte PVC-Isolierung, geeignet für anspruchsvolle Umgebungen.
Chemikalienbeständige PVC-Isolierung
Ausgestattet mit einer PVC-Beschichtung, die dem Kontakt mit bestimmten Chemikalien widersteht, ideal für raue Industriebedingungen.

Anschlusstyp des PVC-tauchisolierten Batterie-Sammelschienenverbinders:

1.Plug-in design

Characteristics: Plug and socket mating structure, easy plugging and unplugging and low contact resistance (usually ≤ 0.5mΩ). For example, the precision mating design of plug base and socket base is suitable for high-frequency maintenance scenarios .
Advantage: Quick installation and high compatibility, especially suitable for portable equipment or dynamic connection needs.

2.Bolt-on design

Features: High current-carrying (200A-3000A) and vibration-resistant performance is achieved through bolts crimping the contact surface of copper rows, combined with localized openings in the insulation protection layer. For example, the power battery packs of new energy vehicles are fastened with bolts to ensure the stability of high current transmission.
Advantage: solid connection, high current impact resistance, suitable for industrial distribution cabinets and other high-reliability scenarios.

Anwendung für PVC-tauchisolierte Batterie-Sammelschienenverbinder:

1. New Energy Vehicle: Power Battery Pack internal connection, motor busbar.
2. Energiespeichersystem: lithium battery pack, UPS room for efficient energy transmission.
3. Industrial electrics: high and low voltage switchgear, transformer, rectifier connection.
4. Erneuerbare Energien: Photovoltaic Inverter, Wind Turbine Conductive Components.