Kupferbatterie-Sammelschiene für Fahrzeuge mit neuer Energie
√ Einfache Installation und Integration in Batteriesysteme
√ Stabil und robust, hält mechanischen Belastungen stand.
√ Minimiert Energieverlust und Wärmeentwicklung.
√ Oxidationsbeständig, dadurch lange Lebensdauer
√ Eine gute Wärmeleitfähigkeit trägt zur effektiven Wärmeableitung bei.
As the core conductive element of the battery system, the copper battery bus bar adopts C11000/C10100 high-purity copper (copper content ≥99.9%), forming a low-resistance channel through precision processing. Its conductivity is in line with GB/T 5581.1 standard, hard state (TMY) conductivity ≥ 97% IACS, soft state (TMR) up to 100% IACS, effectively controlling the voltage drop at 0.01724-0.01777Ω-mm²/m, suitable for 30-2000A wide range of current-carrying needs.
| Artikeltyp: | Batteriesammelschiene aus Kupfer |
|---|---|
| Materialbasis: | Kupfer (C11000 oder C10100) |
| Typ: | Kupferfolienverbinder |
| Verwendung: | Autobatterieanschluss |
| Anwendung: | Batterie leitend, Elektrogerät |
| Länge: | Anpassbar, normalerweise bis zu 6 Meter |
| Dicke der Beschichtung: | 3-5 μm |
| Isolierung: | PE-Schrumpfschläuche und PVC-Tauchschläuche |
| Bearbeitungsservice: | Biegen, Schweißen, Abwickeln, Schneiden und Stanzen |
| Nennstrom | 30-40% (abhängig von der jeweiligen Legierung und Härte) |
| Härte: | 40-80 HV (Vickershärte) |
| Nennstrom: | 100 bis 2000 A |
| Besonderheit: | Flexibel |
Führender Hersteller von Kupferbatterie-Sammelschienen
Structure Design and Processing Technology Of Copper Battery Bus bar
1. Diversified structure
- Single busbar structure: simplify the installation process, suitable for standard battery modules.
- Multi-bus parallel structure: Redundant design by increasing the current-carrying cross-section (max. 100mm wide x 10mm thick), increasing current-carrying capacity by 40%.
2. Surface treatment technology
- Basic protection: 3-5μm tin plating (in accordance with EN 13601 CW004A)
- Special treatment: optional silver plating (contact resistance reduced by 15%) or nickel plating (salt spray resistance ≥ 500h)
- Insulation solution: double composite protection (PE heat-shrinkable tube + PVC dip molding), temperature resistance -40 ℃ ~ 125 ℃
Engineering application and performance Of Copper Battery Bus bar
1. Industry Adaptability
- New energy vehicles: meet ISO 26262 functional safety requirements, suitable for 400V high-voltage battery system.
- Energy storage system: UL1973 certified, support 6 meters long specification customization.
- Industrial: adopts diffusion welding process (page 1) and realizes 180° flexible bending.
2. Quality Assurance System
ISO 9001 certified digital production line equipped with:
- Three-dimensional laser cutting (precision ±0.1mm)
- Intelligent bending system (angle tolerance ≤0.5°)
- Online resistance testing (accuracy ±1%)
Technical Analysis of Copper Battery Bus bar
| Leistung | Traditional Solution | New Solution | Erweiterung |
|---|---|---|---|
| Conductivity Efficiency | 95% IACS | 97-100% IAC | ↑2-5% |
| Temperature Rise Control | ΔT≥30℃(200A) | ΔT≤15℃ | ↓50% |
| Korrosionsbeständigkeit | Salt Mist 96h | Salt Mist 500h | ↑420% |
| Processing Flexibility | Fixed specifications | Any cut within 6 meters | – |
Application Of Copper Battery Bus bar
1. New Energy Vehicle
Matching blade battery/cylindrical battery module, realizing ultra-low internal resistance of 0.15mΩ within the pack.
2. Smart Grid
Applied in power storage converter (PCS) to reduce system loss by ≥3%.
3. High Density Power Supply
AI data center power supply busbar supports 140A/mm² current density.
German 
English 
Arabic 
Spanish 
French 
Russian 
Danish 
Japanese 
Italian 
Vietnamese 
Turkish 
Dutch 
Portuguese 
Thai 
Swedish 
Korean 
Greek 
Polish 
Estonian 
Esperanto 
Hindi 
Indonesian 
Latvian 