Kundenspezifische flexible Sammelschienen basierend auf Ihrem Bedarf

We provide full-scenario flexible bus duct customization service, covering 200A-6300A current demand, adapting to new energy, IDC server room and other complex scenarios. Flexible parameters: IP68 waterproof and anti-corrosion, 5mm thick high-voltage insulation (3000V+), PET flexible insulation (bending radius ≥200mm). Material innovation: high-purity copper conductor (conductivity ≥99.9%) and copper-aluminum composite row (weight reduction of 30%), with UL V0 flame-retardant TPE or 950 ℃ fire-resistant ceramicized jacket.

Intelligent design: support dual redundant power supply and real-time monitoring, pre-set quick plug box, to meet the demand of charged expansion. Production Guarantee: Robot welding tolerance ≤ 0.1mm, full-process laser inspection and infrared thermal imaging quality control. Service Commitment: 48 hours output 3D wiring scheme, support 5 meters trial production and global delivery, to help you build an efficient and reliable flexible power distribution system.

Flexible Sammelschienenverbinder

Flexible isolierte Kupfersammelschiene

Flexible Sammelschienenverbinder

Flexible isolierte Sammelschiene

Laminierte flexible Sammelschiene

Laminierte Lithiumbatterie-Sammelschienen

Ihr professioneller Lieferant flexibler Sammelschienen

As a professional service provider in the field of flexible conductive systems, we are committed to providing high-precision flexible busbar customization services for new energy, smart grid and high-end equipment manufacturing fields. Based on Industry 4.0 flexible intelligent manufacturing platform and UL standard laboratory support, our products cover the full current spectrum of 200A-6300A, adapting to the needs of complex scenarios such as IDC machine rooms and energy storage power stations.

Our advantages:
1. Superconductivity: Adopting T2 soft state copper tape (conductivity ≥99.9%) or copper-aluminum composite conductor (30% weight reduction), with laser welding process, to achieve resistivity ≤0.017Ω-mm²/m, reducing energy consumption by 15% compared with traditional cables.
2. Dynamic durability:
Multi-layer winding structure: PET insulation layer (temperature resistance 105℃) + stainless steel armor layer (tensile strength ≥520MPa), supporting 100,000 times bending life (bending radius ≥200mm); Corrosion-resistant design: passed salt spray test 1000h (GB/T2423.17), suitable for offshore wind power and other harsh environments.
3. Intelligent customization:
Support multi-branch topology, shaped bending and other non-standard design, tolerance control ± 0.1mm (ISO2768-mK standard); Optional integrated temperature/current sensor, real-time status monitoring and early warning.

Qualitätssicherung:
The whole process of implementation of UL758, GB7251.6 standards, through the 3750V/1min voltage test and IP68 protection certification; Adopting robot welding production line and infrared thermal imaging final inspection to ensure the temperature rise of contact surface ≤ 40K (IEC61439-1).

Sustainable value:
– Provide copper recycling program, all products comply with RoHS2.0 directive;
– Low-smoke halogen-free TPE sheath (light transmission >60%) to meet the needs of cleanroom and subway scenarios.

From design consultation to installation guidance, we help you build an efficient and reliable electrical connection system with our 48-hour rapid response mechanism and flexible delivery mode starting from 5 meters.

Welche Materialien werden bei der Herstellung flexibler Stromschienen verwendet?

1. Conductor material

• T2 flexible copper strip: divided into bare copper and tinned copper, with high conductivity and flexibility, widely used in new energy vehicles, power equipment and other fields.
• Aluminum and composite materials: Aluminum is used to reduce weight (such as power battery systems), composite materials combine the advantages of copper and aluminum to enhance corrosion resistance and strength.

2. Insulation materials

• Polyvinyl Chloride (PVC): economic choice, temperature resistant to 105°C, suitable for general industrial scenarios.
• Thermoplastic Elastomer (TPE): Low smoke and halogen free, environmentally friendly and flame retardant, suitable for safety critical applications.
• Polyester (PET): temperature resistant to 105°C, good ductility, commonly used in flexible insulation for stacked bus bars.
• Polyimide (PI): high temperature resistance (RTI>200°C), suitable for welding or high-pressure environment.

How is production process of flexible busbars?

1. Basic process

• Extrusion molding: Insulation materials (such as PVC, TPE) are wrapped on the surface of conductor by extrusion machine, refer to GB/T5023 and UL758 standards.
• Laminating technology: After stacking multiple layers of copper tapes, laminate them with insulating film using adhesive to form a sealed edge.

2. Connection process

• Hydraulic crimping: Special steel dies are used to crimp copper and aluminum conductors to ensure low resistance and high strength on the contact surface.
• Laser Welding: For high precision connection to enhance stability and reliability.

3. Intelligent Manufacturing

• Introducing robot automated production line and Industry 4.0 technology to optimize stamping and welding to reduce cost and improve consistency.

Welche Produktionstechniken werden zur Herstellung flexibler Stromschienen eingesetzt?

Flexible Sammelschienen werden unter Einsatz hochentwickelter Techniken hergestellt, darunter:

• Extrusion: Formen des Grundmetalls zu flachen Streifen mit bestimmten Abmessungen.
• Laminierung: Durch Auftragen mehrerer Schichten wird die Strombelastbarkeit und Haltbarkeit erhöht.
• Überzug: Hinzufügen von Schutzbeschichtungen für verbesserte Leistung und Korrosionsbeständigkeit.
• Isolierung: Anwendung verschiedener Isoliermaterialien zur Einhaltung elektrischer Sicherheitsstandards.

Welche Isolierungsmöglichkeiten gibt es für flexible Sammelschienen?

1. Material type

• Flexible insulation: such as PET, PI, used for conductor interlayer insulation, to adapt to the bending needs.
•  Rigid insulation: such as glass fiber reinforced polyester (DM1), used in high-voltage scenarios, the thickness is adjusted according to the voltage level (e.g., 3000V requires 5mm).

2. Special performance

• Flame retardant: UL V0 rated flame retardant materials (e.g. TPE, PI) Flame retardant: UL V0 rated flame retardant materials (e.g. TPE, PI).
• Fire resistance: ceramicized silicone rubber or high temperature sheath layer is used to meet the continuous power supply requirements under fire environment.

Können flexible Sammelschienen individuell angepasst werden?

Ja, flexible Sammelschienen können in Größe, Form und Konfiguration angepasst werden, um spezifische Projektanforderungen zu erfüllen.

• Size and capacity: current range 200A~6300A, customized length (e.g. 0.5m~thousands of meters).
• Insulation and protection: PVC, TPE or special coating (e.g. anti-corrosion, moisture-proof) are selected according to environmental requirements.
• Shape and structure: e.g. stacked piece and folded design to adapt to complex space layout.

In welchen Branchen werden flexible Sammelschienen häufig eingesetzt?

Flexible Sammelschienen werden in zahlreichen Branchen eingesetzt, unter anderem in:

1. New energy vehicles
   Used for battery management system (BMS) connection, to improve the charging and discharging efficiency and thermal management performance. 2.
2. Power system and energy storage
   Replace traditional cable, optimize distribution cabinet wiring, reduce energy consumption.
3. Industrial and Building
   Compact power supply for high-rise buildings and IDC rooms, supporting high current (e.g. 6300A) and high protection level (IP68).
4. Rail transportation and renewable energy
   Adapt to complex terrain laying, used for wind farms, photovoltaic power station power transmission.