Our battery busbars are designed for high-efficiency power distribution with exceptional electrical conductivity and robust insulation. Made from premium copper or aluminum, these busbars feature durable PVC dipping, heat shrink tubing, or epoxy powder coating for enhanced safety and protection against electrical shorts. Highly reliable conductor designed for high-current power transmission and distribution systems, widely used in modern power systems. The product is made of hollow copper tube or aluminum alloy, covered with polymer insulating materials such as PTFE, epoxy resin and other polymer insulating materials, and combined with shielding technology to realize low-loss and high-security power transmission.
| アイテムタイプ: | バッテリーバスバー |
|---|---|
| 素材ベース: | 銅/アルミニウム/錫メッキ |
| 定格電流: | 100A~6300A (can be customized up to 12000A) |
| 絶縁: | 熱収縮チューブ、厚さ1mm |
| Insulation level: | lightning impact withstand voltage 75kV, frequency withstand voltage 42kV |
| Temperature rise limit: | conductor temperature rise ≤ 40K (natural cooling) |
| 現在の容量: | 220V |
| 絶縁: | PE熱収縮チューブとPVCディッピング |
| Resistance to short-circuit current: | dynamic stabilizing current peak 100kA, thermal stabilizing current 40kA (4s) |
| Protection grade: | IP54 and above, support dustproof, waterproof, anti-villain invasion |
| 厚さ: | 一般的に1mmから10mmの間 |
| Span support: | mechanical strength is 4 times that of rectangular busbar, large support span |
| 抵抗: | 通常は材質や寸法に応じてマイクロオームで測定されます |
リーディングバッテリーバスバー メーカー
バッテリー バスバーの大手メーカーとして、当社は効率的な電力分配と接続のための高品質でカスタマイズ可能なソリューションの製造を専門としています。銅、アルミニウム、スズメッキの各種のバスバーは、優れた導電性、安全性の向上、さまざまなバッテリー アプリケーションでの信頼性の高いパフォーマンスを実現するように設計されています。当社は、PVC ディッピング、熱収縮チューブ、エポキシ粉体塗装などの堅牢な絶縁オプションを提供し、耐久性と電気障害に対する保護を保証します。お客様の特定の要件に合わせてカスタマイズされた当社のバスバーは、自動車、産業、エネルギー貯蔵システムに最適です。お客様のニーズに最適なソリューションを見つけるには、今すぐお問い合わせください。

Production Process of 220V 60A Battery Busbar:
1. Raw material processing: copper/aluminum tube straightening, surface polishing, removing burrs and oxidation layer.
2. Insulation processing:
- Use hot top casting process to form seamless tube, spray PTFE or epoxy resin insulation layer.
- Segmented heat-shrinkable sleeve wrapping and partial discharge detection (discharge ≤ 10pC).
3. Structure assembly:
- Punching, bending (angle ≤ 90 °), installation of single-bolt clamping terminal and protective baffle. Overlap surface tin-lined, coated with conductive.
- Overlap surface tin lining treatment, coated with conductive paste to reduce the contact resistance.
4. Testing and packaging:
- Voltage resistance test, temperature rise test, sealing verification.
- Apply phase sequence marking (yellow/green/red/blue), packaging protection.
Advantages of 220V Battery Busbar:
1. Energy efficient:
– Low skin effect coefficient (Kf≤1), small AC resistance, power loss reduced by more than 30%.
2. Excellent heat dissipation:
– Hollow structure promotes air convection, the temperature rise is 20%~30% lower than that of traditional cables.
3. Safe and reliable:
– Fully shielded insulation design, uniform electric field distribution, can be laid directly in the cable trench or mezzanine.
4. long life:
– High temperature resistance, anti-aging, service life ≥ 30 years (PTFE material).
5. Convenient installation:
– Single bolt connection, modularized design, support rapid expansion.
バッテリーバスバーの用途:
- Commercial buildings: office buildings, shopping malls, hotels and other power distribution systems.
- Industrial facilities: factory workshops, metallurgy, chemical industry and other high power consumption scenarios.
- Public infrastructure: airports, stations, stadiums, data centers.
- New energy systems: battery storage, high-current transmission of photovoltaic power plants.
For more detailed technical documents or customized solutions, please contact our team freely.



