Nickel-plated hard copper busbar terminal with stainless steel threaded stud, formed mounting features and contact surface for battery and electrical power connections. Custom geometry and assembly options support OEM busbar sourcing.
This component is a rigid copper busbar terminal featuring a formed copper conductor body, nickel-plated surface and integrated stainless steel threaded fastener. Its bent contact and mounting structure is designed to provide a compact mechanical and electrical connection point. Nickel plating helps protect the copper surface against oxidation and corrosion while retaining copper as the primary conductive material. The part is suitable for custom busbar manufacturing where terminal geometry, mounting features and connection configurations are produced to customer drawings
Structural Features
The overall design features a rectangular base with protruding “wings” (flanges) on both sides, and a threaded hole or mounting slot in the center of the base.
The stainless steel bolt is directly screwed into the base, resulting in a compact structure that is easy to install and remove
Performance Advantages
Low Temperature Rise: Excellent electrical conductivity ensures minimal power loss and heat generation during high-current transmission.
Vibration Resistance: The rigid, integrated design guarantees a secure, vibration-proof connection, making it ideal for dynamic environments.
Anti-Galvanic Corrosion: The nickel barrier effectively isolates the copper base from the stainless steel, preventing harmful galvanic corrosion at the junction.
Typical applications
include power distribution equipment, battery and energy storage assemblies, charging equipment and industrial electrical systems where a compact bolted conductor connection is required. As a precision metal component, the design can be customized for dimensions, bends, mounting holes, threaded hardware and plating requirements, making it suitable for OEM electrical connection and EV battery component sourcing projects.
Dostosowanie
Dimensions, thread sizes, stud lengths, and plating thickness can be fully customized to meet specific engineering drawings and OEM/ODM requirements.
| Materiał | Utilizes high-purity, hard-tempered copper (Cu C11000, Cu-EPT; T2) which ensures excellent electrical conductivity and exceptional mechanical rigidity |
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| Obróbka powierzchni | Tin plating, nickel plating, silver plating or customized. |
| Izolacja: | PVC (Dipping): Withstand Voltage 3500V AC, Working Temperature -40℃ to 125℃, Flame Retardant UL94V-0. Used for solid&flexible busbar, and can be used for special-shaped products. |
| Packing: | Blister and wooden box packing to avoild bus bar broken or deformed. |
| Zastosowanie | Ideally suited for New Energy Vehicle (EV) battery pack connections, Battery Management Systems (BMS), Energy Storage Systems (ESS), power distribution cabinets, EV charging piles, and heavy-duty industrial electrical control panels. |
| Dostosowanie | Dimensions, thread sizes, stud lengths, and plating thickness can be fully customized to meet specific engineering drawings and OEM/ODM requirements |
