Custom rigid copper busbar with nickel plating, orange powder-coated insulation, precision bends, and exposed mounting terminals. Designed for electrical connections in EV battery packs, energy storage systems, and power distribution equipment.
OEM Custom Nickel-Plated Powder-Coated Rigid Copper Busbar
This custom insulated rigid copper busbar features a formed zigzag conductor with multiple bends, nickel-plated surfaces, and an orange insulation powder coating. Its rigid construction provides a defined conductive path for electrical assemblies with specific routing requirements. Both ends incorporate bent mounting terminals with slotted holes for bolted connections. The exposed metal contact areas remain free of insulation to support electrical connections, while the powder-coated body provides an insulating barrier along the conductor.
Designed for OEM electrical assemblies, this formed copper busbar is suitable for applications in electric vehicle battery packs, battery energy storage systems, high-voltage distribution units, and industrial power equipment. Custom busbar manufacturing supports drawing-based modifications to conductor geometry, bending profiles, terminal positioning, mounting holes, and insulation coverage. Material specifications, dimensional tolerances, coating requirements, and electrical performance criteria can be reviewed according to individual project requirements.
| Tipo de produto | Barra condutora isolada |
|---|---|
| Material | Copper Cu-EPT |
| Isolamento | Orange electrical insulation powder coating |
| Acabamento da superfície | Nickel plating with selectively uncoated connection areas |
| Processo de fabrico | Copper cutting, forming, bending, nickel plating, and insulation powder coating |
| Connection | Two bent mounting terminals with slotted holes for bolted connections |
| Candidatura | EV battery packs, energy storage systems, high-voltage distribution units, and industrial electrical equipment |
