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Talk to a Busbar Expert

Need custom copper or aluminum busbars for EV batteries, energy storage systems, power distribution, or industrial electrical equipment? Our team provides insulated, flexible, laminated, plated, and bare busbar solutions with design support, testing guidance, and reliable manufacturing for projects in the USA and Europe.

Custom Busbar Solutions for EV, ESS & Power Systems

Busbar solutions are custom-engineered copper or aluminum power distribution assemblies designed to carry high current safely, efficiently, and reliably. Our busbars support EV battery packs, EV charging systems, switchgear, energy storage batteries, and power electronics with optimized conductivity, insulation, thermal performance, and manufacturability for OEM and industrial applications.
Custom Busbar Product Range
Integrated Engineering Support
Custom Busbar Product Range

Why Choose Us

With over 10 years of experience in design, research and development, production, and sales of new energy metal components, we support global industrial customers with customized electrical connection, lightweight structural, and thermal management parts.

Custom Busbar Product Range

Copper busbar, aluminum busbar, CCS integrated collection busbar, flexible busbar, and solid busbar options for new energy power systems.

Integrated Engineering Support

Product R&D, structural design, process design, manufacturing, and assembly support help customers move from drawings to scalable production.

Fast Delivery & Competitive Pricing

Whether it is a small or large order, the factory prioritizes quick delivery, customized design, competitive pricing, and technical support.

New Energy Focus

Dedicated to electrical connection parts, lightweight structural parts, and thermal management parts for global industrial and new energy applications.

Integrated Manufacturing Capabilities

We have built a specialized production line that integrates product research and development, structural design, process design, manufacturing, and assembly support for new energy metal components.
Factory Location: Dongguan, China
Core Capabilities: Design, research and development, production, process design, manufacturing, and assembly support.
Product Line: Copper busbar, aluminum busbar, CCS integrated collection busbar, lightweight box, heat sink, profile radiator, and fluid radiator.
Buyer Support: Quick delivery, customized design, competitive pricing, and technical support for small and large orders.
Integrated Manufacturing Capabilities
Custom Busbar Engineering Support

Custom Busbar Engineering Support

From early-stage drawings to production-ready parts, our engineering team supports custom busbar design for new energy applications. We review conductor material, copper or aluminum selection, thickness, hole position, bending structure, insulation layout, surface treatment, and assembly method before production. This helps customers improve manufacturability, electrical performance, thermal stability, and long-term reliability. Whether you need an EV battery busbar, EV charging busbar, switchgear busbar, energy storage battery busbar, or power electronics busbar, we provide practical DFM feedback and process suggestions to reduce development risk, shorten validation time, and prepare your design for scalable production.

Complete Busbar Product Line

Our busbar product line is built for new energy and industrial power systems that require stable electrical connection, structural integration, and thermal support. We manufacture copper busbar, aluminum busbar, flexible busbar, solid busbar, and CCS integrated collection busbar solutions. To support complete system design, we also provide lightweight boxes, heat sinks, profile radiators, and fluid radiators.

This broad capability allows buyers to source electrical connection parts, lightweight structural parts, and thermal management parts from one experienced manufacturing partner, simplifying procurement and improving project coordination. This helps technical teams match one supplier to multiple system needs.
Custom Busbar Engineering Support
Custom Busbar Engineering Support

Prototype to Mass Production Workflow

We support customers from prototype development to batch manufacturing with a practical, step-by-step workflow. The process typically starts with drawing review, application analysis, material selection, and process planning. After sample production, we can support dimensional inspection, surface treatment review, assembly confirmation, and optimization feedback. Once the design is approved, the project can move into pilot production and mass production. This workflow helps buyers reduce design uncertainty, control manufacturing risk, shorten development time, and prepare custom busbar solutions for stable delivery, repeatable quality, and long-term supply. It also improves cost visibility before full tooling investment.

Busbar Solutions for New Energy Applications

Our busbar solutions are designed for new energy electrical connection systems, lightweight structural applications, and thermal management integration.
1

EV Battery Busbar

Custom EV battery busbar assemblies connect cells, modules, terminals, fuses, relays, and pack-level power paths with reliable current transfer.
2

EV Charging Busbar

EV charging busbar designs support charging piles, DC fast-charging modules, rectifiers, power distribution units, and compact high-current layouts.
3

Switchgear Busbar

Switchgear busbar components can be customized for cabinet layouts, distribution boards, control panels, phase spacing, insulation, and mounting requirements.
4

Energy Storage Battery Busbar

Energy storage battery busbar solutions support residential, commercial, and industrial ESS battery modules, racks, protection devices, and PCS interfaces.
5

Power Electronics Busbar

Power electronics busbar assemblies are used in inverters, converters, UPS systems, motor drives, and renewable energy equipment.
6

Thermal Management Parts

Heat sinks, profile radiators, and fluid radiators support thermal performance for new energy products and industrial power systems.

Frequently Asked Questions

Find quick answers to common questions about our busbar services, custom manufacturing capabilities, available product types, engineering support, and order flexibility. This FAQ section helps OEM buyers, procurement teams, and industrial customers better understand how we support busbar projects from design review to production.
What information is needed to quote a custom busbar solution?
To provide an accurate quote, we typically need drawings, 3D files, samples, product type, conductor material, flexible or solid structure, application, quantity, surface treatment, and any assembly or testing requirements.
Yes. The busbar product line includes copper busbar and aluminum busbar in flexible and solid structures, allowing buyers to select the best option for conductivity, weight, cost, and installation requirements.
Yes. We specialize in new energy electrical connection parts, including EV battery busbar, energy storage battery busbar, CCS integrated collection busbar, and related structural and thermal management parts.
The factory is located in Xinxiang, China, and supports global industrial customers with quick delivery, customized design, competitive pricing, and technical support for small and large orders.
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Need a Custom Busbar Solution for Your Next New Energy Project?

Send us your drawing, sample, or application requirements today. Our Xinxiang-based engineering and manufacturing team will review your design, recommend the right copper busbar, aluminum busbar, CCS integrated collection busbar, structural part, or thermal management solution, and provide a fast wholesale quotation for prototype or mass production.