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Custom Copper Foil Flexible Busbar

Custom Copper Foil Flexible Busbar with Nickel Terminals

Flexible copper busbar made from stacked 0.1 mm soft copper foils using polymer diffusion welding. Nickel terminal plates and EVA heat-shrink insulation support custom power connections for EVs, solar inverters, energy storage and electric yachts.

Forme du produit
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This flexible busbar is manufactured from multiple layers of 0.1 mm soft copper foil stacked and joined by polymer diffusion welding. The flexible conductor section is covered with orange EVA heat-shrink tubing, while the contact areas are reinforced with 1 mm nickel plates welded to the upper and lower terminal surfaces. Drilled terminal ends and formed bends allow the busbar geometry to be adapted to different electrical assemblies.

The product is suitable for electrical power connections in new energy vehicles, solar inverters, energy storage equipment and electric yachts. Custom busbar manufacturing can accommodate different conductor layouts, terminal shapes, hole patterns and bending configurations according to OEM assembly requirements.

Type de produit

Barre omnibus flexible
Matériau

Cuivre
Structure

Stacked 0.1 mm Soft Copper Foils
Processus de fabrication

Polymer Diffusion Welding
Terminal Construction

1 mm Nickel Plates Welded on Contact Surfaces
Isolation

Orange EVA Heat-Shrink Tubing on Flexible Sections
Configuration

Bent Flexible Conductor with Drilled Terminals
Candidature

EVs, Solar Inverters, Energy Storage, Electric Yachts

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