Custom Copper Foil Flexible Busbar with Nickel Terminals

Flexible copper busbar made from stacked 0.1 mm soft copper foils using polymer diffusion welding. Nickel terminal plates and EVA heat-shrink insulation support custom power connections for EVs, solar inverters, energy storage and electric yachts.

Forma del producto
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This flexible busbar is manufactured from multiple layers of 0.1 mm soft copper foil stacked and joined by polymer diffusion welding. The flexible conductor section is covered with orange EVA heat-shrink tubing, while the contact areas are reinforced with 1 mm nickel plates welded to the upper and lower terminal surfaces. Drilled terminal ends and formed bends allow the busbar geometry to be adapted to different electrical assemblies.

The product is suitable for electrical power connections in new energy vehicles, solar inverters, energy storage equipment and electric yachts. Custom busbar manufacturing can accommodate different conductor layouts, terminal shapes, hole patterns and bending configurations according to OEM assembly requirements.

Tipo de producto

Barra colectora flexible

Material

Cobre

Estructura

Stacked 0.1 mm Soft Copper Foils

Proceso de fabricación

Polymer Diffusion Welding

Terminal Construction

1 mm Nickel Plates Welded on Contact Surfaces

Aislamiento

Orange EVA Heat-Shrink Tubing on Flexible Sections

Configuration

Bent Flexible Conductor with Drilled Terminals

Solicitud

EVs, Solar Inverters, Energy Storage, Electric Yachts